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Engine Disassembly And Reassembly

Disassemble Suzuki Bandit Clutch Plates

Identify the position of each removed part. Organize the parts in their respective groups e.g., intake, exhaust so that they can be reinstalled in their original positions. Remove each PAIR valve pipe and hose. Remove the oil filter using the special tool. 1to5l1 09915-40610 Oil filter wrench Refer to page 2-10 for installation procedures. Remove the left and right oil hoses Ito5lI 09911-73730 5 mm T type hexagon wrench Remove the cylinder head cover 3 , Sj 09914-25811 6 mm T type hexagon...

Lubrication Seal Points

Vent Hose Carburetor

Oil pan mating surface Cylinder head semi-circuler area Right crankcase cover mating surface Crankcase mating surfaces right side Crankcase mating surfaces left side Crankcase mating surface Oil pressure switch threads Thermosensor threads See page 9-14 See page 10-2 See page 11-11 See page 4-4 Do not apply to the sensor head. See page 6-13 Water pump shaft spindle and thrust washer sliding surface Cylinder head 9 mm bolt threads and seating surface Starter reduction gear shaft outer surface M3...

Cable Harness Routing

F4i Engine Stop Fuse

RIGHT HANDLEBAR SWITCH 9P BLACK CONNECTOR COMBINATION METER 9P BLACK CONNECTOR LEFT HANDLEBAR SWITCH 9P BLACK CONNECTOR IGNITION SWITCH 4P NATURAL CONNECTOR COMBINATION METER 9P BLACK CONNECTOR LEFT HANDLEBAR SWITCH 9P BLACK CONNECTOR IGNITION SWITCH 4P NATURAL CONNECTOR RIGHT HANDLEBAR SWITCH 9P BLACK CONNECTOR FRONT SUB-HARNESS 12P GRAY CONNECTOR COMBINATION METER 9P BLACK CONNECTOR COMBINATION METER DP NATURAL CONNECTOR FRONT SUB-HARNESS 12P GRAY CONNECTOR COMBINATION METER 9P BLACK...

Youll LOVE Yuill Brothers

Stage 2 kit. In the upper left is the MasterTune TTS interface and software CD not including the interface cables. In the middle is the exhaust system with the heat shields on the header pipes. In the upper right is the air cleaner with new backing plate and filter. In the lower right are the gear driven cams with adjustable push rods and cover tubes. What could a couple of retired NHRA Pro Stock drivers know about producing high-end performance products for...

Road King Hot Rod Headlight Ring

Softail With Passing Lights

This chrome-plated headlamp trim ring extends forward, giving the headlamp assembly a Frenched look reminiscent of classic hot rod car designs by recessing the headlamp and adding the appearance of depth. Functions as a direct replacement for the Original Equipment trim ring, except when used with P N 69627-99, where it easily installs over the Original Equipment trim ring. Patented. Does not fit with Accessory Headlamp Visor or Passing Lamp Visor. 69627-99 Fits '83-later Touring models except...

Banjo Bolt Washers Cbr F4i

Vacuum Cbr 1100

Connection Black White +) - Black Green (-) Standard Battery voltage Open circuit in O sensor Black Green wires. Measure the voltage at the Ch sensor wire harness side connector terminal and ground. Connection Black White 1+) - Ground H Standard Battery voltage Turn the ignition switch to OFF. Open circuit in Black White wire between the O2 sensor and the engine stop relay. Connect the O2 sensor 4P connectors. Connect the O2 sensor 4P connectors. Disconnect the ECM connectors. Connect the test...

Maintenance Andtuneup Procedures

Valve Adjuster Bandit

This section describes the servicing procedures for each item mentioned in the Periodic Maintenance chart. Inspect initially at 1 000 km 600 miles, 1 month and every 12 000 km 7 500 miles, 12 months . Remove the seat and fuel tank. C7 4-3 Remove all of the spark plugs. Remove the cylinder head cover and signal generator cover. The valve clearance specification is different for both intake and exhaust valves. Valve clearance adjustment must be checked and adjusted 1 at the time of periodic...

Connecting Rod Arm Bearing Sr250

1 Check crankshaft components per chart. 1 Apply a light film of oil to pin Install in connecting rod small end Check for play There should be no noticeale vertical play. If play exists, check connecting rod small end for wear Replace pin and connecting rod as required. 2 The piston pin should have no noticeable free play in position If the piston pin is loose, replace the pin and or the piston Check connecting-rod axial p*ay at small end (to determine the amount of wear or crank pin and...

Cbr600 Trable Shooting

Metering Valve Cav Pump

No fuel to carburetor -Clogged fuel filter Clogged fuel tank breather tube Too much fuel getting to the engine Contaminated deteriorated fuel Improper throttle operation Fuel pump system malfunction No spark at plug faulty ignition system section 17 Engine stalls, hard to start, rough idling Contaminated deteriorated fuel Restricted fuel tank breather tube Starting enrichment valve open Fuel pump system malfunction Faulty EVAP CAV and or EVAP purge control system California type Faulty...

Adjusting The Exhaust Gas Volume

Yamaha 750 Exhaust Repair

Be sure to set the carbon monoxide density to standard, and then adjust the exhaust gas. 1. Turn the main switch to OFF and engine stop switch ON. 2. While keeping the SELECT and RESET buttons pressed simultaneously, turn ON the main switch keep them pressed for 8 seconds or more . All indications on the meter disappear except the clock and trip indications. Letters dIAG appear on the odo meter LCD. 3. Using the SELECT button, select either the Co adjustment mode which appears as Co or the...