Clutch Installation

Align the punch marks

CLUTCH OUTER

STAKE

Requisite Service

• Right crankcase cover installation (page 9-2)

Procedure

Q'ty

Remarks

Needle bearing Clutch outer Clutch outer guide Thrust washer Clutch pressure plate

Clutch plate

Clutch disc (small I.D.J

Clutch disc (large I D.)

Spring seat

Judder spring

Clutch center

Cone washer

Clutch center lock nut Clutch spring

Radial ball bearing (16001) Stopper ring Clutch lifter rod Clutch lifter plate Clutch lifter plate bolt

Refer to page 9-6 for replacement. Refer to page 9-14 for installation.

NOTE

* Align the punch marks on the clutch center and clutch pressure plate

NOTE

- Install the cone washer with the "OUT SIDE" mark facing out. Refer to page 9-14 for installation.

Refer to page 9-1 5 for installation.

Clutch Outer Installation

Install the clutch outer onto the mainshaft by aligning the projections of the crankcase between the teeth of the primary driven gears

Install the clutch outer guide with the ribbed side facing out.

Install the clutch outer, aligning the clutch outer holes with the oil pump drive sprocket bosses by rotating the oil pump driven sprocket while holding the clutch outer and pushing in on it lightly.

After installing the clutch outer guide, remove the 5mm pin from the primary driven gears.

Clutch Center Lock Nut Installation

Set the clulch center holder to the pressure plate and loosely install the nuts.

Clutch center holder 07JMB MN50300 or

07HGB-001000A (U.S.A. only)

Remove the tool and tighten the nuts, then reattach the clutch center holder onto the bosses of the pressure plate Use at least two clutch lifter plate bolts to secure the tool onto the pressure plate

(1) CLUTCH CENTER HOLDER

(1) CLUTCH CENTER HOLDER

Tighten the dutch center lock nut while holding the pressure plate with a clutch center hotder.

Lock nut wrench, 17X27mm 07716-0020300 or Extension bar 07716-0020500 —

equivalent commercially available in U.S.A.

Torque:85N-mlS.5kg in. Glft-lb}

Stake the lock nut as shown.

(1) PROJECTIONS

(2) CLUTCH OUTER

EXTENSION BAR

(2) LOCK NUT WRENCH

EXTENSION BAR

(2) LOCK NUT WRENCH

Clutch Lifter Rod installation

Assemble the clutch lifter rod, stopper ring and clutch lifter plate, and install the assembly to the clutch pressure plate

Secure the lifter plate by tightening the bolts in crisscross pattern in several steps.

NOTE

■ If the clutch lifter rod comes out while tightening the clutch lifter plate bolts, push the rod all the way in to prevent the rod from being excentric.

Service Information Troubleshooting Crankcase Separation

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  • remo
    How to install clutch 1992 honda cbr 600?
    1 year ago

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