Shock Absorber Disassembly Assembly 91

Harley Rear Suspension Diagram

¿WARNING

■ The shock absorber contains nitrogen under high pressure. Do not allow fire or heat near the shock absorber.

■ Before disposal of shock absorber, release the nitrogen.

(Step : section 19 of the Common Service Manual ; Drilling point: page 1-11)

Requisite Service

■ Shock absorber removal/installation (page 13-4)

Procedure

Q'ty

Remarks

Disassembly Order

Assembly is in the reverse order of disassembly.

(1)

Lower mount collar

1

(2)

Dust seal

1

(3)

Needle bearing

1

Refer to page 1 3-7 for replacement.

(4)

Stopper ring

1

Refer to page 13-7 for removal and installation

(5)

Upper spring seat

1

(6)

Spring

1

(7)

Lower spring seat

1

(8)

Spring pre-load adjuster

1

0)

Dust seal

1

(10)

Inner spring seat

1

(11)

Spring guide

1

Install the spring guide aligning the cutout in the guide with the tab on the spring guide stopper.

(12)

Damper unit assembly

1

Stopper Ring Removal/Installation

Remove the stopper ring by compressing the shock absorber with a hydraulic press

I 5 TOOi J

Oil seal driver attachment 0796S KE8020Ö or 07964-3710000

(1) OIL SEAL DRIVER ATTACHMENT

(2) STOPPER RING

Compress the shock absorber until the groove in the damper unit comes out enough to install the stopper ring.

CAUTION

• Do not compress the spring more than necessary to install the stopper ring or the spring will fatigue

Install the stopper ring in the groove in the damper unit securely.

NOTE

Before releasing the hydraulic press, make sure that the lower joint aligns between the tabs on the spring guide stopper.

Lower Joint Needle Bearing Replacement

Remove the dust seals from the lower joint. Hold the lower joint with the suitable toot. Press the needle bearing out of the lower joint.

Pin driver Driver

Pilot, 22 mm

07GMD-KT80100 or

07749-0010000

07746-0041000

(1) DRIVER

Pack a new needle bearing with molybdenum disulfide grease.

Press the bearing into the lower joint until the bearing surface is flush with the joint surface ss shown, j

Driver 07749-0010000

Attachment, 24x26 mm 07746 0010700 Pilot, 17 mm 07746 0040400

(2) ATTACHMENT

(2) ATTACHMENT

(4} NEEDLE BEARING

(4} NEEDLE BEARING

Suspension Linkage Removal/Installation

Suspension Linkage Removal/Installation

Ara Arakanga Popis Anglitcine

* Support the motorcycle securely in an upright position.

Requisite Service

■ Rear fender B removal/installation (page 2-7)

Procedure

Q'ty

Remarks

Removal Order

Installation is in the reverse order of removal

(1)

Shock link bolt (shock arm side)

1

(2)

Shock absorber mounting bolt (lower)

1

(3)

Shock link bolt (frame side)

1

(4)

Shock link/Shock arm

1

Install the shock link and shock arm with the mark "«-FMV

9" facing the left side.

Suspension Linkage Disassembly/Assembly

• Assemble the shock link and shock arm with the arrow mark "^FMV9" pointing forward.

Requisite Service

• Shock linkage removal installation(page 13-8)

Procedure

Q'ty

Remarks

Removal Order

Installation is in the reverse order of removal.

(1)

Shock arm bolt

1

(2)

Shock link pivot collar

2

(3)

Dust seal

4

14]

Shock link pivot needle bearing

2

Refer to page 13-10 for replacement

(5)

Shock arm pivot collar

1

(6)

Oust seal

2

(7)

Shock arm pivot needle bearing

1

Refer to page 13-10 for replacement.

Suspension Linkage Pivot Needle Bearing Replacement

Shock Arm

Press the needle bearing out of the shock arm.

Pin driver Driver

Pilot, 22mm

07GMD-KT80100 or

07949-3710001

07746-0041000

(1] NEEDLE BEARING REMOVER

(1] NEEDLE BEARING REMOVER

(2) NEEDLE BEARING

Press a new needle bearing Into the shock arm so that the needle bearing outer surface is 6.5 mm 10.26 In] lower from the outer edge of the shock arm pivot bearing cavity.

Attachment, 24X26 mm Pilot, 17 mm

NOTE

07749-0010000 07746-0010700 07746-0040400

Press the needle bearing in with the stamped side facing out.

Shock Link

Press the needle bearing out of the shock link.

Pin driver Driver

Pilot, 22 mm

07GMD KT80100 or

07949-3710001

07746-0041000

(1) DRIVER

(3) ATTACHMENT

(1) DRIVER

(3) ATTACHMENT

(2} NEEDLE BEARINGS

5mm(0.26in)

(2} NEEDLE BEARINGS

(1} PIN DRIVER

(1} PIN DRIVER

(2) NEEDLE BEARING

Press a new needle bearing into the shock link to so that the needle bearing outer surface is 5 7 mm (0.22 in) lower from the outer edge of the shock link pivot bearing cavity.

Driver

Attachment. 24x26 mm Pilot, 17 mm

NOTE

07749 0010000 07746-0010700 07746-0040400

Press the needle bearing in with the stamped side facing out.

(2) NEEDLE BEARING

(2) NEEDLE BEARING

MEMO

Swingarm Removal/Installation

CAUTION

■ Do not suspend the brake caliper from the brake hose. Do not twist the brake hose.

■ Support the motorcycle securely in an upright position.

• Do not depress the brake pedal when the caliper is removed, or it will bo difficult to refit the disc between the brake hnse.

Requisite Service

- Rear wheel removal/installation (page 13-2) • Rear fender B removal/installation (page 2-7)

Procedure

Q'ty

Remarks

Removal Order

(1)

Shock arm boll

1

(2)

Shock absorber mounting bolt (lower)

1

(3)

Swingarm pivot cap

(4)

Swingarm pivot bolt

1

(5)

Swingarm assembly

1

Installation Order

(5)

Swingarm assembly

1

Before installing, pass the drive chain over the swingarm.

(4)

Swingarm pivot bolt

1

(3)

Swingarm pivot cap

(2)

Shock absorber mounting bolt (lower)

1

(1)

Shock arm bolt

1

Swingarm Disassembly/Assembly

s tool

s tool

Requisite Service

• Swingarm removal installation (page 13-12)

Procedure

Q'ty

Remarks

Disassembly Order

(1)

Right pivot collar

1

<2)

Dust seal(22x35x7)

1

(3)

Snap ring

1

(4)

Right pivot bearing(6202)

Refer to page 13-1 6 for removal.

(5)

Distance collar

1

(6)

Drive chain slider

1

(7)

Left pivot collar

1

(8)

Dust sea«22x31 x5)

1

Refer to page 13 16 for removal.

(9)

Left pivot bearing

1

(9) (8) (7) (6) (5) (4) 13) (2) (1)

Assembly Order

Left pivot bearing Dust seal(22X31 X5i Left pivot collar Drive chain slider Distance collar Right pivot bearing(6202) Snap ring

Dust seal(22x35x7) Right pivot collar

1 1 1

Refer to page 13-16 for installation.

Align the slot in the chain slider with the tab on the swingarm.

Refer to page 13-16 for installation.

Install the snap ring with the chamfered side facing in

Swingarm Pivot Bearing Replacement

Remove the snap ring.

Remove the right pivot bearings [radial ball bearings) from the swingarm.

Bearing remover set 07936-KC10000 -Bearing remover head, 15mm 07936-KC10200

-Remover handle 07936-KC10100

Remover sliding weight 07741-0010201

Bearing remover. 15mm 07936-KC10500

Remover weight 07936-3710200

Press new radial ball bearings into the right swingarm pivot one at a time.

Driver

Attachment, 32x35 mm Pilot, 15 mm

NOTE

07749 0010000 07746 0010100 07746-0040300

Install the bearing with the stamped side facing out.

install the snap ring with the chamfered side facing in.

(1) DRIVER (2) BALLBEARINGS

(31 ATTACHMENT

(31 ATTACHMENT

Press the needle bearing out of the left swingarm pivot.

i 5 tool i

Needle bearing remover Driver shaft or

Bushing remover Driver

07GMD-KT70200 07949-MJ00100

M967X-038-XXXXX 07949-3710001

(11 DRIVE SHAFT

|3) NEEDLE BEARING

|3) NEEDLE BEARING

(2) NEEDLE BEARING REMOVER

Press a new needle bearing with the stamped side facing out.

Driver

Attachment, 28x30 mm Pilot, 22 mm

NOTE

07749-0010000 07946-1870100 07746-0041000

The bearing surface should be flush with the pivot inside surface as shown.

(1) DRIVER

(2) ATTACHMENT

(3) NEEDLE BEARING

(2) ATTACHMENT

(3) NEEDLE BEARING

Was this article helpful?

0 0

Post a comment