Carburetor Combination

JOINT RETAINER

AIR VENT HOSE JOINT

JOINT COLLAR AIR VENT HOSE JOINT

INSULATOR

WATER TUBE JOINT

THRUST SPRING

I CHOKE CABLE HOLDER

JOINT RETAINER

INSULATOR

WATER TUBE JOINT

THRUST SPRING

AIR VENT HOSE JOINT

Suzuki Gsf 600 Gear Sensor

I CHOKE CABLE HOLDER

FUEL TUBE JOINT DOWEL PINS

THROTTLE STOP SCREW

FUEL TUBE JOINT DOWEL PINS

THROTTLE CABLE HOLDER

THROTTLE SENSOR

THROTTLE STOP SCREW

• Always replace the O-rings with new ones and coat them with oil.

• Apply grease to the synchronization adjusting screw tips.

No. 3 and No. 4 carburetors:

Install the following onto the carburetor:

— dowel pins water tube joint with new O-rings

— air vent hose joint with new O-rings

— fuel tube joint with new O-rings —joint collar

— choke cable holder, aligning groove with stopper —thrust spring (place over the synchronization nut)

Assemble the No. 3 and No. 4 carburetors.

Install the synchronization spring.

• Always replace the O-rings with new ones and coat them with oil.

• Apply grease to the synchronization adjusting screw tips.

Stopper Carburetor Choke Honda Bf90

THRUST SPRING

THRUST SPRING

2000 600 Rmk Carburetor Vents
V ; 'S- a-

No. 1 and No. 2 carburetors: Install the following onto the carburetor:

—water tube joint with new O-rings

— air vent hose joint with new O-rings —fuel tube joint with new O-rings —joint collar —thrust spring (place over the synchronization n

Assemble the No. 1 and No. 2 carburetors.

Install the synchronization spring.

1995 Honda Cbr 600 Crankcase Vent

No. 1/2 and No. 3/4 carburetors: Install the dowel pins onto the carburetor.

Assemble the No. 1/2 and No. 3/4 carburetors.

Install the synchronization spring.

Be sure there is no clearance at the joint area of the carburetor bodies.

Install the rear connecting bolt and nuts, and temporarily tighten them.

Tube Connecting Nuts
Install new O-rings into the tube joint grooves. Install the air vent hose joints into the carburetors.
Nsr 250 Engine Hose Diagram

HOSEfcLPINT

HOSEfcLPINT

Install the dowel pin.

Install the throttle cable holder (joint retainer), aligning its groove with the joint lug and secure it with the screw.

Install the connecting bolt, nut and tube joint retainer, aligning the retainer groove with the joint lug.

Install the throttle sensor by aligning the tabs of the throttle sensor with the flat of the shaft as shown. Install the nut and screw.

CAUTION:_

Install the throttle sensor properly. Improper installation can cause damage to the throttle sensor.

Align

R-9fi

Tighten the each connecting nuts gradually and alternately, be sure the bolt threads projections are equal height (within 0-3 mm). Hold the nut and tighten the nut on other side.

TORQUE: 6 mm nut: 9 N-m (0.9 kgf-m , 6.5 lbf-ft) 5 mm nut: 5 N-m (0.5 kgf-m , 3.6 lbf-ft)

Install the arm return spring over the boss on the No. 2 carburetor.

Install the plastic collars onto the SE valve arm bosses of the carburetors.

Install the SE valve arm over the SE valves and onto the carburetors and attach the return spring. Install the plastic washers and screws and tighten them.

Honda Harmony 215 Carburetor Adjustment
COLLARS SPRING

Install the throttle stop screw with the washer and spring.

Turn the throttle stop screw to align the throttle valve with the edge of the outside by-pass hole in the No. 4 carburetor.

Throttle Stop Screw Honda Carb

THROTTLE STOP SCREW I

iMMMH

THROTTLE STOP SCREW I

Align each carburetor (No. 1, No. 2 and No. 3) throttle valve with the outside by-pass hole by turning the synchronization adjusting screw.

Rotate the throttle drum and be sure that each throttle valve opens and closes smoothly.

Align each carburetor (No. 1, No. 2 and No. 3) throttle valve with the outside by-pass hole by turning the synchronization adjusting screw.

Rotate the throttle drum and be sure that each throttle valve opens and closes smoothly.

Throttle Cables Cbr 954rr Adjustment Nut
ADJUSTING SCREW

Install the carburetor insulators with the "CARB" mark facing the carburetor and the band screw heads facing the outside as shown.

Install the carburetor insulators with the "CARB" mark facing the carburetor and the band screw heads facing the outside as shown.

Honda Cbr 600 Throttle Cable Routing
INSULATORS'

Align each insulator groove with each carburetor lug to seat the insulators securely.

Align the band hole with the insulator boss. Tighten each band screw until the clearance between the band ends is 11 — 13 mm (0.4 — 0.5 in).

CARBURETOR INSTALLATION

NOTE:

Route the tubes and cables properly (page 1-18).

Connect the water tubes to the carburetor.

Align each insulator groove with each carburetor lug to seat the insulators securely.

Align the band hole with the insulator boss. Tighten each band screw until the clearance between the band ends is 11 — 13 mm (0.4 — 0.5 in).

Honda Cbr 600 Carb Cooling
E OA

Install the carburetor assembly over the intake ports by pressing the assembly against the cylinder head surface securely.

Insert the screwdriver through the hole in both sides of the frame and tighten the insulator band screws as shown.

Cbr 600 Vacuum
Install the throttle stop screw into the cable holder.
1995 Cbr Throttle CableCbr Carburetor Disassembled1995 Honda Civic Carburetor Idle Screw

California type Connect the No. 5 tubes.

only:

Honda Cbr 600 Del 2000

California type Connect the No. 11 tube.

only:

Perform the following inspections and adjustment:

Install the air cleaner housing (page 5-14). Fill and bleed the cooling system (page 6-4).

Adjust the carburetor synchronization if the carbure tors were disassembled (page 3-13).

Vacuum Carburateur Cbr
0 -1

Responses

  • LUCREZIA
    How to change orings on cbr 600 carbs?
    6 years ago
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    How to install carburetor for 97 cbr?
    6 years ago
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    6 years ago
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    Where to change an o ring on a cbr?
    6 years ago
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    Where to attach the throttle stop screw hose on honda cbr?
    6 years ago
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    Where are the idle screws on a 1991 suzuki?
    5 years ago
  • Ciriaco
    How to sync carburetors on 1997 honda cbr 600?
    5 years ago
  • FANNIE
    How do I connect the idle cable on a 97 honda cbr600?
    5 years ago
  • MAYA
    How to clean carburetor 2000 honda cbr 600 f4i?
    5 years ago
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    How ti fit a idle speed adjusting screw to a carburetor on a honda cbr 600 1997?
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    How to synchronize carbs on a 2000 honda cbr 600?
    5 years ago
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    How to install choke tubes on honda cbr600?
    4 years ago
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    How to connect carburetor hoses on a Honda CBR 600?
    4 years ago
  • carlos krug
    What year carburetors will fit 1997 honda cbr 600 f2?
    3 years ago
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    How to change a throttle cable on a CBR 6001997?
    8 months ago

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