Carburetor Assembly

Install the new O-rings, air jet and air cut-off valve assembly (1) O-RINGS

Install the screw and connect the vacuum tube.

(2) VACUUM TUBE i

(2) VACUUM TUBE i

Hero Honda Carburetor Air Screw Ring Carburetor Vacuum Tube

<21 > No.3 CARBURETOR

(20) No.4 CARBURETOR

(2) SUB-AIR CLEANER TUBE

SYNCHRONIZATION SPRINGS

(1) AIR VENT TUBES

CHOKE CABLE HOLDER

(3) LOCK PLATE

(4) AIR FUNNEL

(5) DOWEL PINS

(14) FUEL TUBE

(7) AIR CHAMBER

(17) SE VALVE ARM

(8) AIR JOINT RUBBER

HEATER JOINT PIPES /TUBES/O-RINGS

(11) FUEL JOINT PIPE

(13) No.2 CARBURETOR

(9) THROTTLE POSITION SENSOR/JOINT

(16) CARBURETOR CONNECTING BOLTS

(12) THRUST SPRING

(10) No.1 CARBURETOR

Throttle Cable Assembly Honda Cbr

Install the pilot screws and return them to their original position as noted during removal.

Perform pilot screw adjustment if new pilot screws are installed.

Install the needle jet holder, main jet and slow jet.

Cbr 600 Pilot Slow Jet

Hang the float valve onto the float arm lip.

Install the float valve with float in the carburetor body, then install the float pin through the body and float.

FLOAT LEVEL

NOTE

• Check the float level after checking the float valve, valve seat and float.

• Set the float level gauge so that it is perpendicular to the float chamber face and in line with the main jet.

Set the carburetor so that the float valve just contacts the float arm lip. Be sure that the float valve tip.is securely in contact with the valve seat.

Make sure the float level with the float level gauge. Tool:

Carburetor float level gauge 07401 - 0010000

Cbr 1000 Float Level Float Chamber Line 1100 Virago

m bCARBURETOR FLOAT LEVEL GAUGE

Install the new O-ring into the float chamber groove. Install the float chamber and tighten the three screws.

Check the O-ring on the jet needle holder for damage and replace if necessary.

Install the washer onto the jet needle and set the jet needle into the vacuum piston.

Install the spring onto the needle holder.

Apply oil to the O-ring.

Press the jet needle holder into the vacuum piston until you feel a click indicating the O-ring is seated into the groove in the vacuum piston.

(1) DIAPHRAGM/VACUUM PISTON (2) JET NEEDLE <3» WASHER

O-RING

(5) JET NEEDLE HOLDER

Install the diaphragm/vacuum piston into the carburetor body by aligning the tab of the diaphragm with the cavity. Lift the bottom of the piston with your finger to set the diaphragm lip in the groove in the carburetor body.

NOTE

Be careful not to pinch the diaphragm, and to keep the spring straight when installing the chamber cover by compressing the spring.

(1) DIAPHRAGM/VACUUM PISTON

Install the spring and chamber cover while the piston remains in place. Secure the cover with screws before releasing the vacuum piston.

(1) DIAPHRAGM/VACUUM PISTON

(2) SPRING

Tighten the three chamber cover screws.

(1) SCREWS

(3) FLOAT CHAMBER

(1) SCREWS

O-RING

(2) VACUUM CHAMBER COVER

(1) SCREWS

(2) VACUUM CHAMBER COVER

Install the vacuum tubes (California type only) and throttle stop screw (No.3 carburetor only).

Coat new O-rings with oil and install them on the air vent joint pipe.

Coat new O-rings with oil and install them on the fuel joint pipe.

Coat new O-rings with oil and install them on the carburetor heater joint pipe.

Install the air vent, fuel and carburetor heater joint pipes to the carburetor.

Install the air joint rubber pipe and dowel pins to the carburetor.

Assemble the No.1 and No.2 carburetors together with the joints and thrust spring. Install the synchronization spring.

Assemble No.3 and No.4 carburetors in the same way.

(6) DOWEL PINS (2) CARBURETOR HEATER \ JOINT PIPE

(6) DOWEL PINS (2) CARBURETOR HEATER \ JOINT PIPE

(5) FUEL JOINT PIPE (4) SYNCHRONIZATION SPRING

Coat new O-rings with oil and install them on the air joint pipe.

Install the air joint pipe, collared dowel pin and dowel pin to the carburetor.

Assemble the No.1/2 and No.3/4 carburetors together with the joint.

Install the synchronization spring.

(1) VACUUM TUBE

(2) THROTTLE STOP SCREW

(1) VACUUM TUBE

(2) THROTTLE STOP SCREW

Gambar Throttle Stop Screw Dan Air Screw

(1) AIR VENT JOINT PIPE

(7) DOWEL PINS

(2) CARBURETOR HEATER JOINT PIPE

JOINT RUBBER

(5) FUEL JOINT PIPE

^^^ -(3) THRUST SPRING (4) SYNCHRONIZATION SPRING

(2) COLLARED DOWEL PIN

Carb Sync Virago 1100

(4) SYNCHRONIZATION SPRING

AIR JOINT PIPE

(2) COLLARED DOWEL PIN

(4) SYNCHRONIZATION SPRING

AIR JOINT PIPE

Be sure there is no clearance at the joints of the carburetors. Install the carburetor connecting bolts.

Install the choke cable holder.

Install and tighten the connecting nuts gradually and alternately, be sure the bolt thread projections are equally high. Hold the nut and tighten the nut on other side.

Operate the throttle cable drum and check its operation for drag.

If you remove the throttle position senser, install the throttle position sensor joint to the throttle position sensor. Install the throttle position sensor to the carburetor while aligning the throttle position sensor joint with the throttle shaft end-groove.

Install and tighten the three screws.

NOTE

When installing, route the throttle position sensor wire as shown.

Install the spring onto the No.2 carburetor body.

Install the plastic collars onto the No.2 and No.4 carburetor bodies.

Install the SE valve arm, aligning its cut-out with the SE valve groove.

(USE VALVE ARM

(USE VALVE ARM

Cbr 600 Choke
(2) SPRING

(1) CONNECTING BOLTS

Throttle Cable Assembly Honda Cbr

(1) CONNECTING BOLTS

(1) CHOKE CABLE HOLDER

Cbr 600 Choke

(1) THROTTLE SENSOR

(1) CHOKE CABLE HOLDER

Cbr600 Choke Spring

(1) THROTTLE SENSOR

(4) SCREWS

Install the plastic washers and SE valve arm screws onto the No.2 and No.4 carburetor body.

Operate the SE valve arm and check its operation to ensure there is no drag.

Check and adjust the carburetor synchronization visually as follows:

Turn the throttle stop screw to align the No.3 carburetor throttle valve with the edge of the by-pass hole. Align each throttle valve with the by-pass hole edge by turning the synchronization adjusting screw.

NOTE

Check carburetor synchronization (page 3-12) after installing the carburetor assembly.

Install the carburetor insulators with the "CARB" mark facing toward the carburetor and with the "UP" mark facing up.

Hero Honda Carburetor Fuel Adjustment

Tighten each insulator band screw.

Connect the fuel tube to the fuel tube joints. Connect new carburetor heater tube to the heater.tube joints. Connect the drain tubes to the carburetor float chambers. Connect the No.11 tube to the No.2 carburetor (California type only).

1995 Honda Cbr 600 Crankcase Vent

(1) SCREW/WASHER

Bandit Carburetor Heater

(1) CARBURETOR HEATER TUBE

(2) DRAIN TUBES

Connect the sub-air cleaner tube to the carburetor. Connect the air vent tubes to the tube joints. Connect the No.5 tube joint to the vacuum tubes (California type only).

Install the air funnels and new lock plates to the air chamber. Check the O-ring for damage and replace if necessary. Install the O-rings into the carburetor body grooves. Align the cut out on the air funnel with the groove in the carburetor body, then install the air chamber and air funnel assembly.

Install and tighten the screws gradually and alternately. Bend down the tabs of the lock plate.

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Responses

  • selassie hamid
    How to assemble the carburetor and connect the rubber pipe?
    8 years ago
  • ellis
    How to rout the throttle cable on the carb of a 96 honda cbr 600?
    8 years ago
  • Diane
    How to ajust carberator pilot jet on xr600?
    8 years ago
  • uwe
    How to measure float height XT600?
    7 years ago
  • martha
    How to change choke assembly 1997 honda cbr?
    7 years ago
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    How to change jets on cbr 600?
    7 years ago
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    Is hero honda engine without vacuum system?
    7 years ago
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    How to replace thet fuel tube on a cbr600 1996?
    7 years ago
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    How to replace throttle cable on 1995 honda cbr?
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    How to adjust your carborator 96 cbr?
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    Where to install carburetor sync tool on 1995 cbr?
    7 years ago
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    How to set jets on carburetor honda cbr?
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    Which pipes go to the carburetor cbr 600?
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