R

INSTALLATION

Install the windscreen.

Connect the turn signal connectors and headlight socket.

Install the upper fairing, aligning its bosses with the grom-mets.

Engage the windscreen tabs with the upper fairing slots securely as shown.

Install the upper fairing assembly and windscreen.

Install the upper fairing mounting bolts.

Install the screw and fuse box cover (page 18-18).

Install the air guides and screws.

Install the upper fairing lower cover (page 18-5).

(2) BOSSES/GROMMETS

(1) CONNECTORS/SOCKET'

(1) TABS/SLOTS

(1) AIR GUIDES

(2) SCREWS

Install the left seat rubber with the mark "MT4-L" facing out. Install the left seat rubber plate with the marked side in and each arrow mark pointing forward and down.

Install the right seat rubber with the mark "MT4-R" facing out. Install the right seat rubber plate with the marked side out and each arrow mark pointing forward and down.

Install the rearview mirror and tighten the bolts. Install the rearview mirror pivot boot.

Install the rearview mirror inner covers aligning its tabs with the slots.

Install and tighten the screws.

REAR FENDER A

REMOVAL/INSTALLATION

Remove the tail cowl (page 2-3).

Disconnect the turn signal, brakeAail light and license light connectors.

Remove the bolts, nuts and rear fender A. Installation is in the reverse order of removal.

• At turn signal unit and licence light unit installation, route the wires as shown.

REAR FENDER B

REMOVAL/INSTALLATION

Remove the side cover (page 2-2).

Remove the bolts and left rear footpeg holder. Remove the bolts, nut and left reflector. Remove the screws.

Release the rear brake hose from clamps on rear fender B. Remove the screws.

(1) CONNECTORS Cil RFAR FFwnPR A

(1) CONNECTORS Cil RFAR FFwnPR A

(3) EXHAUST PIPE

(3) MUFFLER

BAND BOLTS

(1) WASHER (2) FLANGE COLLAR

• After clamping the brake hose with rear clamp on the rear fender B, make sure the clamp opening is less than 7 mm (0.28 in).

(3) MUFFLER

(1) WASHER (2) FLANGE COLLAR

MUFFLER REMOVAL/INSTALLATION

Remove the side fairing (page 2-3).

Loosen the two exhaust pipe band bolts. Remove the muffler mounting bolt, nut and muffler.

Remove the muffler packing.

Muffler installation is in the reverse order of removal. Torque:

Muffler mounting bolt: 27 N*m (2.7 kg-m, 20 Ib-ft) Exhaust pipe band bolt: 21 N*m (2.1 kg-m, 15 Ib-ft)

NOTE

• Always replace the muffler packing with a new one.

EXHAUST PIPE REMOVAL/INSTALLATION

Remove the upper fairing (page 2-4).

CAUTION

• Be careful not to damage the radiator fins.

Remove the radiator mounting bolts and release the grom-met on the radiator top from the bracket boss. Move the radiator forward and secure it (page 8-5).

Remove the muffler.

Remove the exhaust pipe joint nuts.

Remove the exhaust pipe mounting bolt, nut, exhaust pipe and gaskets.

Remove the rear fender B backward to the left. Installation is in the reverse order of removal. Torque:

Rear footpeg holder bolt: 27 N*m (2.7 kg-m, 20 Ib-ft) NOTE

(3) MUFFLER

BAND BOLTS

(3) EXHAUST PIPE

EXHAUST SYSTEM

• Do not service the exhaust system while it is hot.

Exhaust pipe installation is in the reverse order of removal. NOTE

Tighten all exhaust pipe joint nuts and clamp bolts loosely. Always tighten the exhaust pipe joint nuts first, then the clamp bolt.

Tighten the joint nuts in order as shown.

Torque:

Exhaust pipe joint nut: Exhaust pipe band bolt:

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