Cbr 600 95 Battery Manual

(6) FRONT BRAKE HOSES

(1) CLUTCH CABLE

SWITCH WIRE

CABLE

Honda Motor

(5) FAN MOTOR SWITCH/ FAN MOTOR WIRE

SWITCH WIRE

(5) FAN MOTOR SWITCH/ FAN MOTOR WIRE

(6) FRONT BRAKE HOSES

SWITCH WIRE

(1) CLUTCH CABLE

SWITCH WIRE

CABLE

(1) THROTTLE CABLES

(11) SPEED SENSOR 3P CONNECTOR

(9) RESERVE TANK BREATHER TUBE

(10) RADIATOR SIPHON TUBE

Choke Off Position Pics Hero Honda

(3) CHOKE CABLE

(2) RIGHT HANDLEBAR SWITCH WIRE

(4) CLUTCH CABLE

(6) PULSE SECONDARY AIR INJECTION (PAIR) CONTROL VALVE AIR INTAKE HOSE (CALIFORNIA TYPE ONLY)

(8) MAIN WIRE-HARNESS

PULSE SECONDARY AIR INJECTION (PAIR) CONTROL VALVE TUBE (CALIFORNIA TYPE ONLY)

(7) OIL PRESSURE SWITCH WIRE

(1) THROTTLE CABLES

(9) RESERVE TANK BREATHER TUBE

(11) SPEED SENSOR 3P CONNECTOR

(3) CHOKE CABLE

(6) PULSE SECONDARY AIR INJECTION (PAIR) CONTROL VALVE AIR INTAKE HOSE (CALIFORNIA TYPE ONLY)

(2) RIGHT HANDLEBAR SWITCH WIRE

(10) RADIATOR SIPHON TUBE

(8) MAIN WIRE-HARNESS

(4) CLUTCH CABLE

PULSE SECONDARY AIR INJECTION (PAIR) CONTROL VALVE TUBE (CALIFORNIA TYPE ONLY)

(7) OIL PRESSURE SWITCH WIRE

(2) GROUND WIRE

WIRE

Hero Honda Wiring Harness

(3) REAR BRAKE LIGHT SWITCH WIRE

(5) REAR BRAKE

(2) GROUND WIRE

WIRE

(5) REAR BRAKE

(3) REAR BRAKE LIGHT SWITCH WIRE

RESERVOIR HOSE

(8) LEFT REAR TURN SIGNAL WIRE

Fz6 License Plate Connectors

(6) RIGHT REAR TURN SIGNAL WIRE

(7) LICENSE PLATE LIGHT WIRE

(6) RIGHT REAR TURN SIGNAL WIRE

(7) LICENSE PLATE LIGHT WIRE

(8) LEFT REAR TURN SIGNAL WIRE

1996 Honda Cbr 600 Alternador Diagrama

(7) THROTTLE POSITION SENSOR WIRE

WIRE

<3> IGNITION » PULSE I GENERATOR 2P(RED)

(1) ALTERNATOR 3P (WHITE)

(2) SIDE STAND SWITCH 3P(GREEN) CONNECTOR

(8) GROUND WIRE

(5) SIDE STAND SWITCH WIRE

(4) REAR BRAKE LIGHT SWITCH 2P CONNECTOR

(9) VENT FILTER DRAIN TUBE

Yfm 600 Carb Drain Hose

(12) FUEL TANK DRAIN TUBE

(11) RESERVE TANK BREATER TUBE

DRAIN TUBES

(9) VENT FILTER DRAIN TUBE

(12) FUEL TANK DRAIN TUBE

(11) RESERVE TANK BREATER TUBE

(10) CARBURETOR

DRAIN TUBES

Choke Off Position Pics Hero Honda

(1) CHOKE CABLE

(2) GROUND CABLE

(3) STARTER MOTOR CABLE

<5> FUEL TUBES

TUBES

(4) SPEED SENSOR WIRE

CALIFORNIA TYPE ONLY:

Cylinder Head Hero Honda

CYLINDER HEAD COVER BREATHER TUBE

(3) FUEL TUBES

CYLINDER HEAD COVER BREATHER TUBE

, (2) PULSE SECONDARY AIR

INJECTION (PAIR) CONTROL VALVE AIR INTAKE HOSE

(3) FUEL TUBES

Vacuum Hose Routing Cbr 600

(3) EVAPORATIVE EMISSION PURGE CONTROL VALVE

8 TUBE

Speed Triple Secondary Air

(10) PULSE SECONDARY AIR INJECTION CONTROL VALVE

(12) PULSE SECONDARY AIR INJECTION CONTROL VALVE AIR INTAKE HOSE (TO AIR CLEANER)

(11) PULSE SECONDARY AIR INJECTION CONTROL VALVE TUBE (TO No. 3 CYLINDER INTAKE MANIFOLD)

(10) PULSE SECONDARY AIR INJECTION CONTROL VALVE

(3) EVAPORATIVE EMISSION PURGE CONTROL VALVE

8 TUBE

(12) PULSE SECONDARY AIR INJECTION CONTROL VALVE AIR INTAKE HOSE (TO AIR CLEANER)

(11) PULSE SECONDARY AIR INJECTION CONTROL VALVE TUBE (TO No. 3 CYLINDER INTAKE MANIFOLD)

EMISSION CONTROL SYSTEMS (U.S.A. only)

The U.S. Enviromental Protection Agency and California Air Resources Board (CARB) require manufactures to certify that their motorcycles comply with applicable exhaust emissions standards during their useful life, when operated and maintained according to the instructions provided, and that motorcycles built after January 1, 1983 comply with applicable noise emission standards for 1 year or 6,000 kilometers { 3,730 miles) after the time of sale to the ultimate purchaser, when operated and maintained according to the illustrations provided.

Compliance with the terms of the Distributer's Warranties for Honda Motorcycle Emission Control Systems is necessary in order to keep the emissions system warranty in effect.

SOURCES OF EMISSIONS

The combustion process produces carbon monoxide and hydrocarbons. Control of hydrocarbons is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic.

Honda Motor Co., Ltd. utilizes lean carburetor settings as well as other systems, to reduce carbon monoxide and hydrocarbons.

CRANKCASE EMISSION CONTROL SYSTEM

The engine is equipped with a closed crankcase system to prevent discharging crankcase emmisions into the atmospher. Blow-by gas is returned to the combustion chamber through the air cleaner and carburetor.

Honda Cbr 600 F4i Vacuum Hoses

(1) AIR CLEANER

*ZZZZZZZZZZZZZZl

(2) CARBURETOR

:FRESH AIR

EVAPORATIVE EMISSION CONTROL SYSTEM (California type only)

This vehicle complies with the California Air Resources Board evaporative emission regulations.

Fuel vapor from the fuel tank and carburetors is routed into the evaporative emission canister where it is absorbed and stored while the engine is stopped. When the engine is running and the evaporative emission purge control valve is open fuel vapor in the evaporative emission canister is drawn into the engine through the carburetor. At the same time, the evaporative emission carburetor air vent solenoid valve is open and air is drawn into the carburetor through the valve.

Noise Emission Vacuum Cleaners

NOISE EMISSION CONTROL SYSTEM

TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person, other than for purpose of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use; or <2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

AMONG THESE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW:

1. Removal of, or puncturing the muffler baffles, header pipes or any other component which conducts exhaust gases.

2. Removal of, or puncturing of any parts of the intake system.

3. Lack of proper maintenance.

4. Replacing any moving parts of the vehicle, or parts of the exhaust or intake system, with parts other than those specified by the manufacturer.

EXHAUST EMISSION CONTROL SYSTEM

The exhaust emission control system is composed of lean carburetor setting and no adjustment should be made except idle speed adjustment with the throttle stop screw.

PULSE SECONDARY AIR INJECTION SYSTEM (California type only)

The exhaust emission control system consists of a pulse secondary air injection (PAIR) system which introduces filtered air into the exhaust gases in the exhaust port. Fresh air is drawn into the exhaust port whenever there is a negative pressure pulse in the exhaust system.

This charge of fresh air promotes burning of the unburned exhaust gases and changes a considerable amount of hydrocarbons and carbon monoxide into relatively harmless carbon dioxide and water vapor.

This model has the pulse secondary air injection control valve; it consists of PAIR check valve built into the pulse secondary air injection control valve.

A PAIR check valve prevents reverse air flow through the system. The pulse secondary air injection control valve reacts to high intake manifold vacuum and will cut off the supply of fresh air during engine deceleration, thereby preventing afterburn in the exhaust system.

No adjustment to the pulse secondary air injection system should be made, although periodic inspection of the components is recommended.

(1) INTAKE PORT

(2) PULSE SECONDARY AIR INJECTION VALVE

Yamaha 660 Injection Throttle Body

(3) PAIR CHECK VALVES

(1) INTAKE PORT

(2) PULSE SECONDARY AIR INJECTION VALVE

(3) PAIR CHECK VALVES

EMISSION CONTROL INFORMATION LABELS (U.S.A. only)

An Emission Control Information Label is located on the frame under the left side cover as shown. It gives basic tune-up specifications. The left side cover must be removed to read it.

Refer to page 2-2 for left side cover removal.

(1) EMISSION CONTROL INFORMATION LABEL

(1) EMISSION CONTROL INFORMATION LABEL

Evap Sys Honda 1996

VEHICLE EMISSION CONTROL INFORMATION UPDATE LABEL

After making a high altitude carburetor adjustment, attach an update label to the frame under the left side cover as shown .

Refer to page 2-2 for left side cover removal.

Softail Oil Line Diagram

VACUUM HOSE ROUTING DIAGRAM LABEL (California type only)

The Vacuum Hose Routing Diagram Label is on the air cleaner case cover as shown.

The fuel tank must be removed to read it. Refer to page 2-4 for fuel tank removal.

Yamaha Virago 250cc Fuel Hose Diagrm

VACUUM HOSE ROUTING DIAGRAM

ENGINE FAMILY-EVAPORATIVE FAMILY-

H22 Type Vacuum Diagram

EVAP PURSE CONTROL VALVE

ÏVAP CAV SOLENOID VALVE

FRONT OF VEHICLE/

PAIR CONTROL VALVE

2. FRAME/BODY PANELS/EXHAUST SYSTEM

SERVICE INFORMATION

2-1

SIDE FAIRING

2-3

TROUBLESHOOTING

2-1

FUEL TANK

2-4

SIDE COVER

2-2

UPPER FAIRING

2-4

SEAT

2-2

REAR FENDER A

2-9

TAIL COWL

2-3

REAR FENDERB

2-9

MAINTENANCE COVER

2-3

EXHAUST SYSTEM

2-10

SERVICE INFORMATION

GENERAL

À WARMING

• Gasoline is extremely flammable and is explosive under certain conditions. KEEP OUT OF REACH CHILDREN.

• Serious burns may result if the exhaust system is not allowed to cool before components are removed or serviced.

• Work in a well ventilated area. Smoking or allowing flames or sparks in the working area or where gasoline is stored can cause a fire or explosion.

• This section covers removal and installation of the frame body panels, fuel tank and exhaust system.

• Always replace the exhaust pipe gaskets when removing the exhaust pipe from the engine.

• When installing the exhaust pipe, install the exhaust system and all fasteners loosely. Always tighten the exhaust clamps first, then tighten the mounting fasteners. If you tighten the mounting fasteners first, the exhaust pipe may not seat properly.

• Always inspect the exhaust system for leaks after installation.

TORQUE VALUES

Exhaust pipe joint nut Exhaust pipe band bolt Muffler mounting bolt Footpeg holder bolt Upper fairing stay bolt

21 N«m (2.1 kg-m, 15 Ib-ft) 27 N*m (2.7 kg-m, 20 Ib-ft) 27 N-m (2.7 kg-m, 20 Ib-ft) 27 N*m (2.7 kg-m, 20 Ib-ft)

TROUBLESHOOTING

Excessive exhaust noise

• Broken exhaust system

• Exhaust gas leak

Poor performance

• Deformed exhaust system

• Exhaust gas leak

• Clogged muffler

SIDE COVER

REMOVAL

Unlock the quick release fasteners by aligning the long slot with the punch mark.

Quick Release Fasteners Diagram

CAUTION

• Be careful not to break the pins, tabs and slots in the side cover and tail cowl when removing the side cover.

Remove the side cover by releasing the 3 bosses on the cover from the grommets and carefully pulling the cover free from the tabs and pin in the back.

(1) QUICK FASTENER.V

INSTALLATION

Install the side cover aligning its bosses with the grommets and engage the tabs with the slots, and pins with the hole securely as shown.

Lock the clip by aligning the "A" mark with the punch mark. Do the same on the other side.

SEAT

REMOVAL/INSTALLATION

Remove the side covers.

Remove the seat by removing the 2 bolts and sliding the seat back.

Install the seat in the reverse order of removal, the install the side covers.

1996 Cbr 900 Seat Cowl

(1) QUICK FASTENER.V

Rear Seat Cowl For 1996 Cbr 900rr

TAIL COWL

REMOVAL/INSTALLATION

Remove the seat (page 2-2).

Remove the 2 bolts and the tail cowl (one boss).

Install the tail cowl in the reverse order of removal.

MAINTENANCE COVER

REMOVAL/INSTALLATION

Remove the two screws and remove the maintenance cover backward.

Install the maintenance cover in the reverse order of .removal.

NOTE

• Align the tabs of the maintenance cover with the grooves of the upper and side fairing securely.

SIDE FAIRING

REMOVAL/INSTALLATION

Remove the maintenance cover (page 2-3) and side cover (page 2-2).

Turn the quick fastener counter-clockwise and loosen it. Remove the bottom screw from the inner cover.

Release the trim clips by pulling the center pin.

Remove the seven bolts.

Release the tabs from upper fairing and remove the side fairing.

Installation is in the reverse order of removal. Install the bolt with the high shoulder as shown.

(1) SCREWS

(2) MAINTENANCE COVER

(5) BOLT WITH HIGH SHOULDER

Vacuum Chamber Cover For Honda Cbr

(4) INNER COVER

(1) QUICK FASTENER (3) BOTTOM SCREW

(4) INNER COVER

(1) QUICK FASTENER (3) BOTTOM SCREW

(5) BOLT WITH HIGH SHOULDER

FUEL TANK

REMOVAL/INSTALLATION

a wanning

• Gasoline is extremely flammable and is explosive under certain conditions. KEEP OUT OF REACH OF CHILDREN.

Remove the seat (page 2-2).

Turn the fuel valve OFF. Remove the 6 mm bolt and collar. Remove the 8 mm bolt and collar.

Lift the fuel tank up.

Disconnect the fuel tube, breather tube and drain tube from the fuel tank, then remove the fuel tank.

Installation is in the reverse order of removal.

Before installing the fuel tank, make sure the breather tube and drain tube are through the guide as shown.

After installation, turn the fuel valve ON and check the fuel line for leakage.

UPPER FAIRING

REMOVAL

Remove the screws and rearview mirror inner covers.

Cbr 600 F4i Fairings Removal

(2) BOLTS/COLLARS

(1) FUEL VALVE

Rear Seat Cowl For 1996 Cbr 900rr

(2) BREATHER TUBE

(3) DRAIN TUBE

Breather Chamber Honda

(2) INNER COVERS

(1) SCREWS

Remove the rearview mirror pivot boot.

Remove the following:

- Bolts

- Rearview mirror

- Seat rubber plate

- Seat rubber

Remove the upper fairing lower cover (page 18-5). Remove the screws and air guides.

Remove the upper fairing mounting bolts.

Remove the screw and fuse box cover (page18-18).

Slightly open both sides of the upper fairing rear ends, then pull the fairing forward.

Disconnect the turn signal connectors.

Release the retaining tabs and remove the headlight socket.

Remove the upper fairing assembly and windscreen.

Xtz 1991 Headlamp

(3) PLATE/RUBBER

Cbr 600 F4i 2001 Plate Mount

(2) AIR GUIDES

(1) SCREWS

Cbr600 Turn Signal Sockets

1(1) BOLTS

Cbr600 Turn Signal Sockets

(2) HEADLIGHT SOCKET

(1) CONNECTORS

Cbr600 Turn Signal Sockets

DISASSEMBLY/ASSEMBLY

Remove the screws and headlight.

Remove the screws and disassemble the upper fairing.

Pull out the turn signal wire from the wire guide groove. Remove the turn signal unit mounting nut and setting plate. Remove the screws and inner cowl.

Assembly is in the reverse order of disassembly.

(1) SCREWS

(2) HEADLIGHT

DIY Battery Repair

DIY Battery Repair

You can now recondition your old batteries at home and bring them back to 100 percent of their working condition. This guide will enable you to revive All NiCd batteries regardless of brand and battery volt. It will give you the required information on how to re-energize and revive your NiCd batteries through the RVD process, charging method and charging guidelines.

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Responses

  • stephan
    How to change alternator cbr 600?
    8 years ago
  • Bisirat Ali
    How to test air injection control valve honda cbr?
    8 years ago
  • aaran
    How to drain carburetor on honda 600 cbr?
    8 years ago
  • andrea
    Where is the battery on 1996 honda cbr?
    8 years ago
  • geraldina
    What type of battery for honda cbr 600 1995?
    8 years ago
  • ROSE DUNN
    How to clean a fuel tank breather tube on a cbr 600?
    8 years ago
  • asfaha
    Where is the location of a fan switch on a 96 honda 4 cylinder?
    8 years ago
  • phillipp
    Does fuel reserve hose connect to side of carburetor?
    8 years ago
  • Nathan
    How to adjust throttle return cable at carb on a bandit gsf600?
    8 years ago
  • katie-leigh
    Which wire goes where on regular tail light on f4i?
    8 years ago
  • Zewdi
    What is the off position for gas valve on a motorcycle?
    8 years ago
  • Makda
    How to drain fuel from fuel injected harley?
    8 years ago
  • nella
    What does a secondary air pump do?
    8 years ago
  • Anthony
    Where is choke for hero honda?
    8 years ago
  • robinia
    What is the side stand light on a 96 honda cbr 600?
    7 years ago
  • kalyn
    Where are the vacuum hose on h22?
    7 years ago
  • Maia
    What type of battery on 1996 Cbr 600?
    7 years ago
  • annemari
    What kind of battery for a 1995 cbr 600?
    6 years ago
  • lavinia
    How to install a fuel tank on a honda cbr 600 1996?
    6 years ago
  • LARRY
    What type of battery goes in a 95 cbr600?
    6 years ago
  • adalberta
    Where is the battery on a 97 Honda cbr 600f?
    6 years ago
  • Eugene
    How do u hook a fuel tank up on a cbr?
    6 years ago
  • frances
    How to change motorcycle battery 1996 cbr 600 honda?
    6 years ago
  • magnus
    How to check honda cbr 600 generator?
    6 years ago
  • Jasmin
    What is the screw cable in 1995 honda cb 600?
    6 years ago
  • sara
    How many turn carburetor air screw tuning for cbr 600?
    6 years ago
  • arnold holt
    How to connect a idle speed control cable on a 1995 honda cbr600f?
    2 years ago
  • luka jones
    Where is the speed sensor cbr 600 f 1996?
    2 years ago
  • federica
    What size battery is in a 1995 CBR 600?
    21 days ago

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