Assembly

FORK TUBE

FORK TUBE

Before assembly, wash all parts with a high flash or non-flammable solvent and wipe them dry.

Do nor open The Install the new sliding hushing being careful not to bushing slit more damage the coating of the bushing if it has been than nccossary removed.

Remove the burrs from the bushing mating surface, being careful not to peel off the coating.

Install the oil seal Install the guide bushing, back-up ring and new oil with its marked seal onto the fork slider.

side facing up.

Coat a new O-ring with fork fluid and install it into the groove in the oil lock piece.

Install the oil lock piece into the fork tube.

Apply foik fluid to the oil seal lips. Install the fork slider into the fork tuhe.

Drive the oil seal in using the special tools. TOOL:

Fork seal driver weight 07947-KA50100 Fork seal driver attachment 07947-KA40200

Install the stopper ring into the fork slider groove securely.

BACK-UP RING FORK TUBE BUSHING

OIL SEAL

SLIDER BUSHING

BACK-UP RING FORK TUBE BUSHING

LOCK PIECE

OIL SEAL

SLIDER BUSHING

O-RING

STOPPER

RING

STOPPER

RING

Install the dust seal.

DUST SEAL

Install the fork damper assembly Into the fork tube.

FORK DAMPfR

Apply a locking agent to the fork socket bolt threads. Install the socket bolt with a new sealing washer.

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