Disassembly

Be careful nor tn Remove the fork protector by prying it carefully using scratch the fork, a screwdriver. tube or damage the dust seal.

FORK

Loosen the fork bottom pinch bolts and remove the fork tube from the fork top bridge and steering stem.

HANDLEBAR PINCH BOLT

OP BRIDGE PINCH BOLT gjj STOPPER RING

PROTECTOR

Remove the fork bolt from the fork tube.

FORK BOLT

JOINT PLATE

Push down the joint plate and install the U-mm spanner onto the rebound adjuster.

FORK BOLT

Do nui remove Hold the rebound adjuster, then loosen and remove the rebound the fork bolt from the rebound adjuster.

damping adjuster from the damper rod. or fork damp ing force will he change.

Remove the following:

- Spring joint plate

- Spring collar

- Spring seat Fork spring

FORK SPRING

FORK SPRING

SPRING SEAT SPRING COLLAR

Pour out the fork fluid by pumping the fork tube several times.

Pour out the fork fluid from the fork damper by pumping the damper rod several times.

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Hold the axle holder in a vice with soft jaws or a shop towel.

it the fork damper Remove the fork damper sockct bolt and scaling turns Together washer. with the socket bolt: temporarily install the foik soring, spring seat, collar and fork bolt.

Remove the fork damper assembly from the fork tube.

FORK DAMPER

Remove the dust seal.

DUST SEAL

Dc not scratch Remove the oil seal stopper ring.

the fork tuoe slid ing surface

Pull the fork tube out until you feel resistance from the slider bushing. Then move it in and out, tapping the bushing lightly until the fork tube separates from the fork slider.

The slider bushing will be forced out by the fork tube bushing.

Remove the oil lock piece from the fork slider.

Remove the stopper ring, oil seal, back-up ring and guide bushing from the fork tube.

Do not remove Carefully remove the sliding bushing by prying the slit the sliding bush- with a screwdriver until the hushing can be pulled off mg unless it is by hand.

necessai y to replace it with a new one.

DIY Battery Repair

DIY Battery Repair

You can now recondition your old batteries at home and bring them back to 100 percent of their working condition. This guide will enable you to revive All NiCd batteries regardless of brand and battery volt. It will give you the required information on how to re-energize and revive your NiCd batteries through the RVD process, charging method and charging guidelines.

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