Engine Removal

Remove the following: Fuel tank (page 5-55) - Lowei bracket (page 7-3)

Disconncct the PAIR air suction hoses from the reed valve covers.

Disconnect the ignition coil connectors, then remove the direct ignition coils.

PAIR AIR SUCTION HOSES V

Remove the wire band and release the brake light wire from the seat rail.

Disconncct the brake light switch 2P (Black) connector

Disconnect the lower radiator hose from the water pump cover.

LOWER RADIATOR HOSr

Disconnect the oil cooler water hose from the oil cooler.

COOLER WATER HOSE

2P (BLACK) CONNECTOR

2P (BLACK) CONNECTOR

Disconnect the air bleed hose and upper radiator hose from the thermostat housing cover.

Remove the radiator (page 6-8).

Remove the boll and radiator lower bracket. Avoid damaging Remove the holts and lower cowl brackets from the the oil pan. oil pan.

LOWER COWL BRACKETS

Remove the bolts and thermostat housing from the cylinder head.

Remove the starter motor mounting bolt and starter motor ground cable.

Remove the terminal nut and starter motor cable.

AIR BLEED HOSE

UPPER RADIATOR HOSE

ß THERMOSTAT HOUSING COVER

BOLTS

THERMOSTAT HOUSING

BOLI H bROUND CABLE

STARTER MOTOR CABLE

Disconnect the engine sub-harness 12P (Gray) and cam pulse generator 2P (Natural) connectors.

12P (GRAY) CONNECTOR

12P (GRAY) CONNECTOR

Disconnect the alternator 3P (White) connector.

3P (WHITE) CONNECTOR

Remove the socket bolts, sealing washers and cam chain Lensioner lifter from the cylinder head.

TENSIONER LIFTER

SOCKET BOLTS

TENSIONER LIFTER

SOCKET BOLTS

GASKET

SEALING WASHERS

GASKET

SEALING WASHERS

Remove the bolts and clutch cable guide, then disconnect the clutch cablc from the clutch lifter lever.

CLUTCH CABLE

CABLE GUIDE

CLUTCH CABLE

CABLE GUIDE

LIFTER LEVER

BOLT

LIFTER LEVER

BOLT

Remove the drive sprocket, washer and the drive sprocket with the drive chain from the countershaft.

Remove the swingarm pivot nut and bolt, then loosen the adjusting bolts (page 14-14.}.

Support the engine using a jack or another adjustable support to ease engine hanger bolt removal.

Remove the right side of the center hanger bolt. Remove the right side of the rear hanger nut.

Loosen the center engine hanger adjusting bolt lock nut using the special tool.

TOOL:

Lock nut wrench 07VMA-MBB0100 or

07VMA-MBB0101

Loosen the rear engine hanger adjusting bolt lock nut using the special tool.

TOOL:

Lock nut wrench U7VMA-MBB0100 or

07VMA-MBB0101

SWINGARM PIVOT BOLT/NUT

* BOLT/WASHER DRIVE SPROCKET

REAR HANGER NUT

CENTER HANGEH BOLT

LOCK NUT WRENCH

LOCK NU I WRENCH

LOCK NU I WRENCH

Remove the left side of the center hanger bolt.

Push the right side of the rear hanger bolt until the adjusting bolt can be loosened.

Loosen the rear hanger adjusting bolt.

Loosen the center hanger adjusting holt.

Remove the front engine hanger bolt and distance collar on both sides.

CENTER HANGFR BOLT

CENTER HANGFR BOLT

CENTER HANGER ADJUSTING BOLT

FRONT HANGER BOLT

DISTANCE COLLAR

REAR HANGER BOLT*

Remove the rear engine hanger bolt and distance collar, then remove the engine from the frame.

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