General

• This section covers service of the cylinder head, valves and camshaft.

• The camshaft service can be dnne with the engine installed in the frame. The cylinder head service requires engine removal.

• When disassembling, mark and store the disassembled parts to ensure that they are reinstalled in their original locations.

• Clean all disassembled parts with cleaning solvent and dry them by blowing them off with compressed air before inspec tiori.

• Camshaft lubricating oil is fed through oil passages in the cylinder head. Clean the oil passages before assembling the cylinder head.

• Be careful riot to damage the mating surfaces when removing the cylinder head cover and cylinder head.

8-1 VALVE GUIDE REPLACEMENT 8-16

8 3 VALVE SEAT INSPECTION/

REFACING 8-17

CYLINDER HEAD ASSEMBLY 8-19

CYLINDER HEAD INSTALLATION 8-21

8-5 CAMSHAFT INSTALLATION 8-23

8-6 CYLINDER HEAD COVER ASSEMBLY 8-27

8-11 CYLINDER HEAD COVER

INSTALLATION 8-28

CAM CHAIN TENSIONER LIFTER 8-29

DIY Battery Repair

DIY Battery Repair

You can now recondition your old batteries at home and bring them back to 100 percent of their working condition. This guide will enable you to revive All NiCd batteries regardless of brand and battery volt. It will give you the required information on how to re-energize and revive your NiCd batteries through the RVD process, charging method and charging guidelines.

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