How To Use This Manual

CONTENTS

This service manual describes the service procedures for the CBR600F41.

Follow the Maintenance Schedule (Section 3) recommendations to ensure that the vehicle is in peak operating condition and the emission levels are within the standards set by the U.S. Environmental Protection Agency, California Air Resources Board and Transport Canada.

Performing the first scheduled maintenance is very important. It compensates for the initial wear that occurs during the break-in period.

Sections 1 and 3 apply to the whole motorcycle. Section 2 illustrates procedures for removal/installation of components that may be required to perform service described in the following sections. Sections 4 through 19 describe parts of the motorcycle, grouped according to location.

Find the section you want on this page, then turn to the table of contents on the first page of the section.

Most sections start with an assembly or system illustration, service information and troubleshooting for the section. The subsequent pages give detailed procedures.

If you are not familiar with this motorcycle, read Technical Feature in Section 21.

If you do not know the source of the trouble, go to section 22 Troubleshooting.

Your safety, and the safety of others, is very important. To help you make informed decisions we have provided safety messages and other information throughout this manual. Of course, it is not practical or possible to warn you about all the hazards associated with servicing this vehicle. You must use your own good judgement.

You will find important safety information in a variety of forms including: • Safety Labels - on the vehicle

■ Safety Messages - preceded by a safety alert symbol and one of three signal words, DANGER, WARNING, or CAUTION. These signal words mean:

You WILL be KILLED or SERIOUSLY HURT if you don't follow instructions.

A DANGER

A WARNING

A CAUTION

You CAN be KILLED or SERIOUSLY HURT if you don't follow instructions.

You CAN be HURT if you don't follow instructions.

Instructions - how to service this vehicle correctly and safely.

As you read this manual, you will find information that is preceded by a | notice | symbol. The purpose of this message is to help prevent damage to your vehicle, other property, or the environment.

GENERAL INFORMATION ,

1

FRAME/BODY PANELS/EXHAUST SYSTEM

2

MAINTENANCE

3

LUBRICATION SYSTEM

4

z

FUEL SYSTEM (Programmed Fuel Injection)

cc 1-

COOLING SYSTEM

oc o

z o z

ENGINE REMOVAL/INSTALLATION

D

CYLINDER HEAD/VALVES

8

CLUTCH/GEARSHIFT LINKAGE

B

ALTERNATOR/STARTER CLUTCH

10

LU

CRANKCASE/TRANSMISSION

11

CRANKSHAFT/PISTON/CYLINDER

12

CO

FRONT WHEEL/SUSPENSION/ STEERING

13

T

REAR WHEEL/SUSPENSION

EH

o

HYDRAULIC BRAKE

15

BATTERY/CHARGING SYSTEM

o

IGNITION SYSTEM

17

cc 1-o

ELECTRIC STARTER

18

Ui —I LU

LIGHTS/METERS/SWITCHES

19

WIRING DIAGRAM

20

TECHNICAL FEATURE

21

TROUBLESHOOTING

22

INDEX

23

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