Honda Cbr 600 F4i Idling Valves

SEAL RING

SOUNDING ROD

Adjust Wax Unit Honda

SOUNDING ROD

2003 Cbr F4i Wax Unit Hoses

FUEL INJECTOR

Install the fuel injectors into the fuel pipe, being careful not to damage the O-ring and cushion ring.

Install the fuel pipe assembly onto the throttle body, being careful not to damage the seal rings.

Honda Cbr 600 Bolt Torch Specs

PRESSURE REGULATOR

REMOVAL/INSTALLATION

NOTICE

Do not apply excessive force to the fuel pipe.

Hold the fuel pipe securely, remove the pressure regulator mounting bolts., then remove the pressure regulator.

Install and tighten the fuel pipe mounting bolls. Install the throttle body (page 5 66).

2003 Cbr F4i Wax Unit Hoses
FUEL

FUEL INJECTORS

FUEL INJECTORS

PRESSURE REGULATOR

PRESSURE REGULATOR

VACUUM

Disconnect the vacuum hose from the pressure regulator.

Install a new O-ring into the pressure regulator body. Install the pressure regulator onto the fuel pipe.

Connect the vacuum hose to the pressure regulator.

Hold the fuel pipe securely, tighten the pressure regulator mounting bolls to the specified torque.

CES^

FAST IDLE WAX UNIT

Do nor loosen or DISASSEMBLY remove tne wax unit shaft lock nut Remove the wax unit mounting screws.

and adjusting nut.

Lunatum Anatomie2003 Cbr F4i Wax Unit Hoses

O-RING PRESSURE REGULATOR

PRESSURE REGULATOR BOLTS

VACUUM HOSE

PRESSURE REGULATOR BOLTS

VACUUM HOSE

Honda Cbr 600 Wax Unit

SCREWS

Remove ihe three wax element cover mounting screws in a criss-cross pattern in two to three steps.

Remove the wax element, spring seat and compression spring.

INSPECTION WAX ELEMENT

Visually inspect the wax element for damage and the return spring for fatigue or damage.

ASSEMBLY

Install new O-rings onto the wax element grooves. Install a new O-ring into the groove of the wax element cover.

Install the wax element, spring seat and compression spring.

WAX ELEMENT

SPRING

Century Stand

SPRING SEAT

WAX ELEMENT

SPRING

SPRING SEAT

O-HING

WAX ELEMENT SPRING

0 RINGS

SPRING SEAT

WAX ELEMENT SPRING

0 RINGS

SPRING SEAT

O-HING

JOINT PIECE

Install the wax element cover and mounting screws. Tighten the screws in a criss-cross pattern in two to three steps.

Install the wax unit shaft joint piece to the wax unit link arm.

Install and tighten the wax unit mounting screws to the specified torque.

STARTER VALVE

DISASSEMBLY

Remove the fuel pipe and injectors (page 5-69).

Turn each starter valve adjusting screw in, counting the number of turns until it seats lightly. Record the number of turns.

Cbr F4i Starter Valve Shaft

JOINT PIECE

LINK ARM

WAX UNIT

SCREWS

STARTER VALVE

STARTER VALVE

No.3/4 starter valve:

Remove the starter valve arm screws and starter valve arm.

No.1/2 starter valve:

Remove the fast Idle wax unit (page 5-71).

Remove the starter valve arm screws and starter valve arms.

Remove the screw and fast idle wax unit link arm.

No.1/2 STARTER VALVE: STARTER VALVE -

No.1/2 STARTER VALVE: STARTER VALVE -

Wax Assy Cbr 600

Do not apply com- Clean the starter valve bypass using compressed air.

me:daily available carburetor cleaners to the inside 'J ihe ihsoitie oorc, which is coated with molybdenum.

No.3/4 STARTER VALVE:

STARTER VALVE ARM

No.3/4 STARTER VALVE:

STARTER VALVE ARM

Remove the starter valve shaft and three collars.

COLLARS

STARTER VALVE SHAFT

PRESSURE REGULATOR

FUEL PIPE

INJECTOR

Cbr 600 Fairing Diagram

STARTER VALVE

PRESSURE REGULATOR

STARTER VALVE

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