Inspection

Clutch lifter bearing

Turn the inner race of the lifter bearing with your finger.

The bearing should turn smoothly and quietly. Also check that the outer race of the bearing fits tightly in the pressure plate.

Replace the bearing if the inner race does not turn smoothly, quietly, or if the outer race fit loosely in the pressure plate.

Drive the bearing out of the pressure plate.

Drive a new bearing into the pressure plate with the marked side facing out.

LIFTER BEARING

TOOLS: Driver

Attachment, 32 X 35 mm Pilot, 17 mm

07749-0010000 07746-0010100 07746-0040400

Clutch spring

Replace the Measure the clutch spring free length.

-.bitch spring as a

PRIMARY DRIVE GEAR/SUB-GEAR

CLUTCH OUTER

OUTER GUIDE

DRIVE SPROCKET

DHIVt CHAIN

BOLT/WASHER

DRIVEN SPROCKET

Clutch center

Check the grooves of the clutch center for damage or wear caused by the clutch plates. Heplace if necessary.

Clutch lifter piece

Check the clutch lifter piece for damage or abnormal wear.

Clutch disc

Repiece the Replace the clutch discs if they show signs of scoring dutch discs and or discoloration.

plates as a set.

Measure the disc thickness of each disc. SERVICE LIMIT: 2.6 mm (0.10 in)

Clutch plate

Replace the Check each disc plate for warpage on a surface plate dutch discs and using a feeler gauge.

plates as a set

Clutch outer/clutch outer guide

Check the slots of the clutch outer for damage or wear caused by the clutch discs. Replace if necessary.

Measure the O.D. and I.D. of the clutch outer guide.

SERVICE LIMITS:

Mainshaft

Measure the mainshaft O.D. at the clutch outer guide sliding surface.

SERVICE LIMIT: 24.96 mm (0.983 in)

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