Installation

OUTER GUIDE DRIVEN SPROCKET DHIVE SPROCKET

CLUTCH CENTER SPRING SEAT

CLUTCH CENTER SPRING SEAT

FRICTION SPRING

CLUTCH DISCS (LARGE I.D.)

CLUTCH DISCS (GREEN)

SPRING LIFTFR PLATE

CLUTCH DISCS (LARGE I.D.)

FRICTION SPRING

CLUTCH DISCS (GREEN)

LOCK WASHER

LOCK NUT 12/ N-m (13.0 kgf-m, 94 lbf«ft) LIFTER PIECE LIFTER BEARING

SPRING LIFTFR PLATE

Install The oil Install the clutch outer guide, oil pump drive/driven "K^OJTER'GuibE oump driven sprocket and drive chain as an assembly.

sprocket with the "OUT" mark facing out.

DRIVFN SPROCI

Apply a locking agent lo the threads of the oil pump driven sprocket bolt.

Tighten the driven sprocket bolt to the specified torque.

Be careful not to bend the ignition pulse generator rotor tangs.

Align the primary drive gear and sub-gear teeth with a 5-mm pin or screwdriver as shown.

Install the clutch outer.

Be sure the clutch outer sits securely onto the positioning tabs of the oil pump drive sprocket. Rotate the oil pump drive chain while installing the clutch outer to properly seat it.

Make sure the primary driven gear of the clutch outer is flush with the primary drive sub-gear. Release the com chain tensioner (page 8-26).

PRIMARY DRIVr GEAR/SUR-GEAR

CLUTCH OUTER

Install the washer onto the clutch outer.

Install the clutch center.

Install the lock washer with its "OUTSIDE" mark facing out.

BOLT/WASHER

WASHER

"OUTSIDE" MARK

CENTER

"OUTSIDE" MARK

CENTER

Install the new lock nut.

Hold the clutch center with the clutch center holder, then tighten the lock nut to the specified torque.

TOOL:

Clutch center holder 07724-0050002

(equivalent commercially available in U.S.A.)

Install the spring seat and friction spring onto the clutch center.

Coat the clutch discs and plates with clean engine oil.

SPRING SEAT

SPRING SEAT

FRICTION SPRING

Install the large I.D. disc onto the clutch center as shown.

install the yieer, Stack the clutch discs and plates alternately.

disc on the end of the dutch pack.

CLUTCH CENTER

CLUTCH CENTER HOLDER

CLUTCH DISCS (GREEN) PLATES

CLUTCH DISCS (PURPLE)

Install the green outer clutch disc in the shallow slot on the clutch outer.

Install the clutch lifter piece into the lifter bearing.

LIFTER PIECE

LIFTER PIECE

Install the pressure plate.

Install the clutch springs and spring bolts.

Tighten the bolts in a crisscross pattern in two to three sleps, then lighten the bolts to the specified torque.

Install the right crankcase cover (page 9-14).

GEARSHIFT LINKAGE

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