Primary Drive Subgear Installation

Install the stopper pins and gear springs onto the primary drive gear as shown.

Apply molybdenum oil solution to the sub-gear sliding surface and friction spring sliding surface. Temporarily install the sub-gear by aligning the punch mark with the hole in the primary drive gear.

Install the friction spring onto the sub-gear.

Install the sub-gear onto the primary drive gear so it evenly touches the primary drive gear by prying the sub-gear with a 5-rnm pin ot screwdriver is the stoppers on the reverse side of the sub-gear push against the gear springs.

Hole Sub Gear

Install with the large tab facing the right and the chamfered side facing the gear

Install a new snap ring into the ring groove in the crankshaft securely with the end gap at a right angle to the crankshaft cut-outs. Be sure to align the large tab edge with the sub-gear groove as shown.

SNAP RING

LARGE TAR

SNAP RING

CUT-OUTS

lo protect the crankshaft main journal from tne bearing pulier claws, cuver the mainshaft journal properly You can use worn main journal bearings for protectors

STARTER CLUTCH NEEDLE BEARING REPLACEMENT

Remove the needle bearing with a commercially available universal bearing puller.

TOOL:

Universal bearing puller

07631-0010000 (equivalent commercially available in U.S.A.)

NEEDLE BEARING

NEEDLE BEARING

WOHN MAIN

JOURNAL

BEARINGS

WOHN MAIN

JOURNAL

BEARINGS

Press with the Press a new needle bearing onto the crankshaft using marked side fac- a hydraulic press and special tools until its edge is mg uo. flush with the groove in the crankshaft.

Make sure that the height from the crankshaft end is 27.6 - 27.9 mm (1.09 - 1.10 in).

TOOLS: Inner driver C Attachment 30 mm I.D.

07746-0030100 07746-0030300

NtbDLt BLARING

Do not get the molybdenum oil solution onto the connecting rod bolts and bearing cap nuts i he oii may prevent the cap nuts from being tightened to ihe conect torque.

DIY Battery Repair

DIY Battery Repair

You can now recondition your old batteries at home and bring them back to 100 percent of their working condition. This guide will enable you to revive All NiCd batteries regardless of brand and battery volt. It will give you the required information on how to re-energize and revive your NiCd batteries through the RVD process, charging method and charging guidelines.

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