Did Did525hv-108le

ITEM

SPECIFICATIONS

DIMENSIONS

FRAME

Overall length Overall width Overall height Wheelbase Seat height Footpeg height Ground clcarance Dry weight

49 States/Canada type California type Curb weight

49 States/Canada type California type Maximum weight capacity

Frame type Front suspension Front axle travel Rear suspension Rear axle travel Front tire size Rear tire size Front tire brand

Rear tire brand

Front brake Rear brake Caster angle Trail length Fuel tank capacity

2,041 mm (80.4 in) 6R5 mm (27.0 in) 1,135 mm (44.7 in) 1,386 mm (54.6 in) 810 mm (31.9 in) 360 mm (14.2 in) 135 mm (5.3 in)

Diamond Telescopic fork 120 mm (4.7 in) Swinyarm 170 mm (4.7 in) 120/70 ZR 17 (58W) 180/55 ZR 17 (73W) BT010FF (Bridgestone) D207FJ (Dunlop) Pilot SPORT E (Michelin) BT010RF (Bridgestone) D207P (Dunlop) Pilot SPORT E (Michelin) Hydraulic double disc Hydraulic single disc 24"

4 cylinders in-line, inclined 31' from vertical 67.0 x 42.5 mm (2.64 x 1.67 in) 599 cm3 (36.5 cu-in) 12.0 . 1

Chain driven, DOHC 22" BTDC 43° ABDC 38- BBDC T ATDC

Forced pressure and wet sump

Trochoid

Liquid cooled

Paper element

ITEM

CARBURETION

DRIVE TRAIN

Type

Throttle bore

Clutch system Clutch operation system Transmission Primary reduction Final reduction Gear ratio

Gearshift pattern

ELECTRICAL

Ignition system Starting system Charging system Regulator/rectifier Lighting system

SPECIFICATIONS

PGM-FI (Programmed Fuel Injection) 38 mm (1.5 in)

Multi plate, wet

Cable operating

Constant mesh, 6-speeds

Left foot operated return system. 1

Computer-controlled digital transistorized with electric advance

Electric starter motor

Triple phase output alternator

SCR shortedAriple phase, full wave rectification

Battery

LUBRICATION SYSTEM

ITEM

STANDARD

SERVICE LIMIT

STANDARD

SERVICE LIMIT

Engin« oil capacity

After draining

3.0 liter (3.2 US qt, 2.6 Imp qt)

-

After draining/filter change

3.3 liter (3.5 US qt, 2.9 Imp qt)

-

After disassembly

3.7 liter (3.9 US qt, 3.3 Imp qt)

-

Recommended engine oil

Pro HONDA GN4 or HP4 4-stroke oil (U.S.A. and Canada) or Honda 4-stroke oil (Canada only), or equivalent motor oil API service classification SF or SG Viscosity: SAE 1UW-40

Oil pressure at oil pressure switch

490 kPa (5.0 kgf/cm2, 71 psi) at 6,000 rpm (80SC/176°F)

-

Oil pump rotor

Tip clearance

0.15 (0.006)

0.20 (0.008)

Body clearance

0.15-0.22 (0.006 0.009)

0.35 (0.014)

Side clearance

0.02-0.07 (0.001 -0.003)

0.10 (0.004)

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ITEM

SPECIFICATIONS

Throttle body identification number

except California type

GQ90C

California type

G090B

Starter valve vacuum difference

20 mm Hg

Base throttle valve for synchronization

No.1

Idle speed

1,300 ± 100 rpm

Throttle grip free play

2-6 mm (1/16-1/4 in)

Intake air temperature sensor resistance (at 20*C/68*F)

1 -4 kO

Engine coolant temperature sensor resistance (at 20CC/68'F)

2.3 - 2.6 kf2

Fuel injector resistance (at 205C/68°F)

11.1 - 12.3 Q

PAIR solenoid valve resistance (at 20'C/68"F)

20 - 24 Q

Cam pulse generator peak voltage (at 20CC/68*F)

0.7 V minimum

Ignition pulse generator peak voltage (al 20'C/68'F)

0.7 V minimum

Manifold absolute pressure at idle

150 - 250 mm Hg

Fuel pressure at idle

343 kPa (3.5 kgf/cm2, 50 psi)

Fuel pump flow (at 12-V)

Minimum 1B8 cm3 (6.4 US oz. 6.6 Imp oz) for 10 seconds

COOLING SYSTEM

ITEM

SPECIFICATIONS

Coolant capacity

Radiator and engine Reserve tank

Radiator cap relief pressure Thermostat

Begin to open

Fully open

Valve lift

Recommended antifreeze

Pro Honda HP Coolant or an equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors

Standard coolant concentration

50% mixture with soft water

Unit: mm (in)

ITEM

STANDARD

SERVICE LIMIT

Cylinder compression

1,226 kPa (12.5 kgf/cm2, 178 psi) at 350 rpm

-

Valve clearance

IN

0.20 ± 0.03 (0.008 ± 0.001)

-

EX

0.28 s 0.03 (0.011 ± 0.001)

-

Camshaft

Cam lobe height

IN

36.56 - 36.80 (1.439 - 1.449)

36.5 (1.44)

EX

35.34-35.58 (1.391 - 1.401)

35.3 (1.39)

Runout

-

0.05 (0.002)

Oil clearance

0.030 - 0.072 (0.0012 - 0.0028)

0.10 (0.004)

Valve lifter

Valve lifter O.D.

IN

25.978 - 25.993 (1.0228 - 1.0233)

25.97 (1.022)

Valve lifter bore I.D.

26.010 - 26.026 (1.0240 - 1.0246)

26.04 (1.02b)

Valve, valve guide

Valve stem O.D.

3.975-3.990 (0.1565 0.1571)

3.965 (0.1561)

EX

3.965 - 3.980 (0.1561 - 0.1567)

3.955 (0.1557)

Valve guide I.D.

IN/EX

4.000 4.012 (0.1575-0.1580)

4.04 (0.159)

Stem-to-guide clearance

IN

0.010 - 0.037 (0.0004 - 0.0015)

0.075 (0.0030)

EX

0.020 - 0.047 (0.000R - 0.0019)

0.085 (0.0033)

Valve guide projection above cylinder head

IN

16.1 - 16.4 (0.63-0.65)

EX

14.3-14.6 (0.56-0.57)

-

Valve seat width

IN/EX

0.90- 1.10(0.035-0.043)

1.5 (0.06)

Valve spring free length

IN

Outer

42.2 (1.6G)

41.36 (1.628)

Inner

30.4(1.43)

35.57 (1.400)

EX

36.3(1.43)

35.57 (1.400)

Cylinder head warpage

0.10 (0.004)

CLUTCH/GEARSHIFT LINKAGE

ITEM

Clutch lever tree play

Clutch

Clutch outer guide

STANDARD

Spring free length 44.7 (1.76)

Disc thickness

Plate warpage

Mainshaft O.D. at clutch outer guide

SERVICE LIMIT

ALTERNATOR/STARTER CLUTCH ITEM

Starter driven gear boss O.D.

Unit: mm (in)

STANDARD

SERVICE LIMIT

51.699 - 51.718 (2.0354 - 2.0361 )

51.684 (2.0348)

Unit: mm (in)

ITEM

STANDARD

SERVICE LIMIT

Shift fork,

I.D.

12.000 - 12.021 (0.4724 - 0.4733)

12.03 (0.474)

fork shaft

Claw thickness

5.93 - 6.00 (0.233 - 0.236)

5.9 (0.23)

Shift fork shaft O.D.

11.957 - 11.968 (0.4707 - 0.4712)

11.95 (0.470)

Transmission

Gear I.D.

M5, M6

28.000-28.021 (1.1024- 1.1032)

28.04 (1.104)

C2, C3, C4

31.000 - 31.025 (1.2205 - 1.2215)

31.04 (1.222)

Gear bushing O.D.

M5, M6

27.959 - 27.980 (1.1007 - 1.1016)

27.94 (1.100)

C2

30.955 - 30.980 (1.2187 - 1.2197)

30.94 (1.218)

C3, C4

30.950 - 30.975 (1.2185 - 1.2195)

30.93 (1.218)

Gear-to-bushing

M5, M6

0.020 - 0.062 (0.0008 - 0.0024)

0.10 (0.004)

clearance

C2

0.020 - 0.070 (0.0008 - 0.0028)

0.10 (0.004)

C3, C4

0.025 - 0.075 (0.0010 - 0.0030)

0.11 (0.004)

Gear bushing I.D.

M5

24.995 - 2b.006 (0.9837 - 0.9845)

25.016 (0.9849)

C2

27.985 - 28.006 (1.1018 1.1026)

28.021 (1.1032)

Mainshaft O.D.

at M5

24.967 - 24.980 (0.9830 0.9835)

24.96 (0.983)

Countershaft O.D.

at C2

27.967 - 27.980 (1.1011 1.1016)

27.96 (1.101)

Bushing to-shaft

M5

0.005 - 0.039 (0.0002 - 0.0015)

0.06 (0.002)

clearance

C2

0.005 - 0.039 (0.0002 - 0.0015)

0.06 (0.002)

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Unit: mm (in

- UnAINIKonAr 1/rlo 1 UlM/UYLIINIUtn

ITEM

STANDARD

SERVICE LIMIT

Crankshaft

Connecting rod side clearance

0.10 0.25 (0.004-0.010)

0.30 (0.012)

Crankpin bearing oil clearance

0.028 0.052 <0.0011 - 0.0020)

0.06 (0.002)

Main journal bearing oil clearance

0.020 0.038 (0.0008 - 0.0015)

0.05 (0.002)

Runout

-

0.05 (0.002)

Piston, piston

Piston O.D. at 15 mm (0.6 in) from bottom

66.96b - 66.9H5 (2.6364 - 2.6372)

66.90 (2.634)

rings

Piston pin bore I.D.

1 /.002 - 17.000 (0.6694 - 0.GG9G)

17.02 (0.670)

Piston pin O.D.

16.994 - 17.000 (0.GG91 - 0.6693)

16.98 (0.669)

Piston-to-piston pin clcorancc

0.002 - 0.014 (0.0001 - 0.0006)

0.04 (0.002)

Piston ring end gap

Top

0.10-0.20 (0.004-0.008)

0.4 (0.02)

Second

0.18-0 30 (0.007-0.012)

0.5 (0.02)

Oil (side rail)

0.2-0.7 (0.01 -0.03)

1.0 (0.04)

Piston ring to-ring

Top

0.020 - 0.050 (0.0008 - 0.0020)

0.08 (0.003)

groove clearance

Second

0.015 - 0.050 (0.0006 - 0.0020)

0.08 (0.003)

Cylinder

I.D.

67.000 - 67.015 (2.6378 - 2.6384)

67.10 (2.642)

Out-of-round

-

0.10 (0.004)

laper

-

0.10 (0.004)

Warpage

-

0.10 (0.004)

Cylmder-tn-piston clearance

0.015 - 0.050 (0.0006 - 0.0022)

0.10 (0.U04)

Connecting rod small end I.D.

17.016 - 17.034 (0.6699 0.6706)

17.04 (0.671)

Connecting rod-to-piston pin clearance

0.016 - 0.040 (0.0006 0.0016)

0.06 (0.002)

Unit: mm (in)

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ITEM

STANDARD

SERVICE LIMIT

Minimum tire tread depth

-

1.5 (0.06)

Cold tire pressure

Up to 90 kg (200 lb) load

250 kPa (2.50 kgf/cm2, 36 psi)

Up to maximum weight capacity

250 kPa (2.50 kgf/cm2, 36 psi)

-

Axle runout

0.2 (0.01)

Wheel rim runout

Radial

2.0 (0.08)

Axial

2.0 (0.08)

Wheel balance weight

-

60 g (2.1 oz) max.

Fork

Spring free length

2R6 (11.3)

280.3(11.03)

Tube runout

-

0.20 (0.008)

Recommended fork fluid

Pro Honda Suspension Fluid SS 8

Fluid level

11G (4.6)

-

Fluid capacity

462 ± 2.5 cm* (15.6 ± 0.08 US oz, 16.3 ± 0.09 Imp oz)

_

Pre-load adjuster initial setting

4th groove from top

-

Rebound adjuster initial setting

1-3/4 turns out from fully turned in

-

Compression adjuster initial setting

1-1/4 turns out from fully turned in

-

Steering head bearing pre-load

1.0-1.5 kgf (2.2-3.3 Ibf)

-

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Unit: mm (in)

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ITEM

STANDARD

SERVICE LIMIT

Minimum tire tread depth

-

2.0 (0.08)

Cold tire pressure

Up to 90 kg (200 lb) load

290 kPa (2.90 kgf/cm2. 42 psi)

-

Up to maximum weight capacity

290 kPa (2.90 kgf/cm2, 42 psi)

-

Axle runout

0.2 (0.01)

Wheel rim runout

Radial

2.0 (0.08)

Axial

-

2.0 (0.08)

Wheel balance weight

-

60 g (2.1 oz) max.

Drive chain

Size/link

DID

DID525HV-10RLE

-

RK

RKGB525R071-108LE

-

Slack

25 - 35 (1 - 1-3/8)

-

Shock absorber

Spring adjuster standard position

Position 3

-

Rebound adjuster initial setting

1-1/2 turns out from fully turned in

-

Compression adjuster initial setting

1-1/2 turns out from fully turned in

-

Unit: mm fin)

ITEM

STANDARD

SERVICE LIMIT

Front

Specified brake fluid

Honda DOT 4 Brake Fluid

-

Brake disc thickncss

4.4-4.6 (0.17 - 0.18)

3.5 (0.14)

Brake disc runout

-

0.20 (0.008)

Master cylinder I.D.

15.B70 - 15.913 (0.G248 - 0.6265)

15.925 (0.6270)

Master piston O.D.

15.827 - 15.854 (0.6231 -0.6242)

15.815 (0.6226)

Caliper cylinder I.D.

A

33.96- 34.01 (1.337 - 1.339)

34.02 (1.339)

B

32.030 - 32.080 (1.2610 - 1.2630)

32.09 (1.263)

Caliper piston O.D.

A

33.802 - 33.835 (1.3308 - 1.3321)

33.794 (1.3305)

B

31.877 - 31.910 (1.2550 - 1.2563)

31.869 (1.2547)

Rear

Specified brake fluid

Honda DOT 4 Brake Fluid

-

Rrake pedal height

75 (3.0)

Brake disc thickness

4.8-5.2 (0.19-0.20)

4.0 (0.16)

Brake disc runout

0.30 (0.012)

Master cylinder I.D.

14.000 - 14.043 (0.5512 -0.5529)

14.055 (0.5533)

Master piston O.D.

13.957 - 13.984 (0.5495 -0.5506)

13.945 (0.5490)

Caliper cylinder I.D.

38.18-38.23 (1.053 - 1.505)

38.24 (1.506)

Caliper piston O.D.

38.098-38.148 (1.4999 1.5019)

38.09 (1.500)

BATTERY/CHARGING SYSTEM ITEM

Battery

Alternator

Capacity Current leakage

Voltage (20"C/68'F)

Charging current

Capacity

Fully charged

Needs charging

Normal

Quick

Charging coil resistance (20°C/68"F)

SPECIFICATIONS

Below 12.3-V

0.433 kW/5,000 rpm

- IGNITION SYSTEM

ITEM

Spark plug (iridium)

DENSO

Spark plug gap

Igniliun coil peak voltage

Ignition pulse generator peak voltage Ignition timing ("F" mark)

SPECIFICATIONS

IMR9A-9H

IUH27D

100 V minimum

0.7 V minimum

13e BTDC at idle

ELECTRIC STARTER

ITEM

STANDARD

SERVICE LIMIT

Starter motor brush length

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SPECIFICATIONS

Bulbs

Headlight

Hi

12V - 55 W

Lo

12V - 55 W

Brake/tail light

12V- 21/5 Wx 2

Front turn signal/running light

12V-32/3 CP (23/8 W) x 2

Rear turn signal light

12V-32 CP (23 W) x 2

License light

12V - 4 CP (5 W)

Instrument light

LED

Turn signal indicator

LED

High beam indicator

LED

Neutral indicator

LED

Oil pressure indicator

LED

PGM-FI warning indicator

LED

Low fuel indicator

LED

Fuse

Main fuse

30 A

PGM-FI fuse

20 A

Sub fuse

10 Ax 6

Tachometer

peak voltage

lO.b V minimum

Fan motor

Start lo close (ON)

98-102 'C (208- 216 T)

switch

Stop to open

93-97 *C (199-207 *F)

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Responses

  • wilcome
    What is the honda 600 f4i overall height?
    7 years ago

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