Transmission Shaft Assembly

• Apply engine oil to the sliding surfaces on the transmission shafts, gears and bushings.

• Install the gear bushings [A] on the shaft with their holes [B] aligned.

• Replace any circlips removed with new ones.

• Install the circlips [A] so that the opening [B] is aligned with a spline groove [C].

• The drive shaft gears can be recognized by size: the gear with the smallest diameter is 1 st gear, and the largest one is 6th gear. Be sure that all parts are put back in the correct sequence and all circlips and washers are properly in place (see Transmission Assembly illustration).

OInstall the 3rd/4th gear onto the drive shaft with their oil holes aligned.

OInstall the 6th gear bushing onto the drive shaft with their oil holes aligned.

• The output shaft gears can be recognized by size: the gear with the largest diameter is 1st gear, and the smallest one is 6th gear. Be sure that all parts are put back in the correct sequence and all circlips and washers are properly in place (see Transmission Assembly illustration).

OInstall the 5th and 6th gears onto the output shaft with their oil holes aligned.

OInstall the 3rd/4th gear bushings onto the output shaft with their oil holes aligned.

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