Front Brake Hose Routing

After touching the brake hose union to the stopper, tighten the union bolt to the specified torque. After touching the brake hose union to the stopper, tighten the union bolt to the specified torque. After touching the brake hose union to the stopper, tighten the union bolt to the specified torque. After touching the brake hose union to the stopper, tighten the union bolt to the specified torque.

Sidestandignition Interlock System Description

This side-stand ignition interlock system prevents the motorcycle from being started with the side-stand down. The system is operated by an electric circuit provided between the battery and ignition coil. Fuse (10 A) -O O-1- o -CT _jo O Y Engine stop switch O B o o O W WIRE COLOR G Green R Red Bl Blue O Orange Fuse (10 A) -O O-1- o -CT _jo O Y Engine stop switch O B o o O W O Y Orange with Yellow tracer O B Orange with Black tracer O W Orange with White tracer Bl B Blue with Black tracer O Y...

Always use new circlips and

Position the gearshift cam in the neutral position as shown. This will allow the gearshift forks and transmission gears to be installed easily. Install the gearshift forks into the crankcase in the correct position and direction. For the 6th (top) driven gear For the 3rd 4th drive gear (D For the 5th driven gear Hold the gearshift forks by hand when installing the gearshift fork shaft Install the bearing pins (D and C-rings into the upper crankcase. * Install the countershaft assembly and...

Rear Suspension Construction

Rear shock absorber d) Rear cushion lever Rear cushion lever rod Bearing Spacer Bearing Spacer Bearing Spacer Spacer Pivot shaft end cap Washer Spacer Bearing Spacer Pivot shaft Bearing Chain buffer Swingarm Chain case Chain adjuster Chain adjuster guide Washer Chain adjuster bolt Torque link Washer Rear shock absorber mounting nut Cushion lever mounting nut Cushion lever rod mounting nut Swingarm pivot nut Rear torque link nut H 78 N-m 7.8 kgf-m 56.5 Ib-ft H 78 N-m 7.8 kgf-m 56.5 Ib-ft H 50...

Carburetor Inspection

Check the following items for any damage or clogging. Valve seat Piston valve Starter (enricher) jet Gasket and O-ring Throttle shaft oil seal Diaphragm If foreign matter is caught between the valve seat and the needle valve, the gasoline will continue flowing and overflow. If the valve seat and needle valve are worn beyond the permissible limits, similar trouble will occur. Conversely, if the needle valve sticks, the gasoline will not flow into the float chamber. Clean the float chamber and...

Cowling And Cowling Brace Except for GSF600

Remove the rear view mirrors and the front cowling (2). Remove the side cowling (left and right). Disconnect the turn signal lead wire coupler. Disconnect the headlight and position light lead wire coupler. Remove the headlight assy . (Remove the screws both left and right side) Remove the combination meter (d7 6-33) Remove the three screws and the upper panel Remove the wiring harness clamps.

Use a new gasket to prevent oil leakage

Position the piston ring gaps as shown. Before inserting each piston into its cylinder, check that the gaps are properly positioned. Exhaust side Intake side 2nd ring and lower side rail (D Upper side rail d) 1st ring and spacer Install each special tool as shown. Some light resistance must be overcome to lower the cylinder block over the pistons. With pistons 2 and 3 in place, install pistons 1 and 4, and then insert them into the respective cylinders. Do not overtighten the bands or piston...

[ Bearing retainer screw 25 Nm 025 kgfm 18 Ibft

Install the bearing and rotor using a hand-press. Hand-press (2) Jig < D Rotor Bearing Bearing cover 1 Bearing cover 2 Expander ring Before reinstalling the slip ring side bearing onto the generator end housing, turn the expander ring and align the expander ring lug with the center of the chamfered edge of the bearing outer race. Tighten the generator housing nuts (T) to the specified torque. * Generator housing nut 4.5 N-m (0.45 kgf-m, 3.5 Ib-ft) Tighten the generator driven gear nut to the...

Wheel Bearings

Inspect the play of the wheel bearings by hand while they are in the wheel. Rotate the inner race by hand to inspect it for abnormal noise and smooth rotation. Replace the wheel bearings if there is anything unusual. Remove the wheel bearings as follows Remove the bearing using the special tool. froSh 09921-20220 Bearing remover set CAUTION * The removed bearings should be replaced with new ones. * Do not stress the brake discs by using wooden block under the wheel. Measure the front axle...

Troubleshooting Engine

Worn valve guide or improper valve seating. 5. Broken, cracked or damaged piston. 8. Valve clearance out of adjustment. 6. Open or short in high-tension cord. 6. Valve clearance out of adjustment. 3. Worn rocker arm or rocker arm shaft. 3. Carbon build-up in combustion chamber. 4. Worn piston pin or piston pin bore. Noise seems to come from the cam chain 3. Improperly working cam chain tensioner. Noise seems to come from the crankshaft Noise seems to come from the transmission 3. Worn or...

Do not hold the damper housing D using the vise or the damper housing will be damaged

Remove the damper housing using the special tool. It55lI 09913-61510 Bearing remover Remove the generator end cover (7). Remove the brush holder (3) and IC regulator Remove the stator coil lead wires mounting screws (3). Straighten the stator coil lead wires using long-nose pliers, then remove the rectifier. Remove the generator housing nuts. Separate the generator housing from the generator end housing . Remove the rotor (7) from the generator end housing using a hand press as shown. Remove...

General Precautions

* Proper service and repair procedures are important for the safety of the service mechanic and the safety and reliability of the motorcycle. * When 2 or more persons work together, pay attention to the safety of each other. * When it is necessary to run the engine indoors, make sure that exhaust gas is forced outdoors. * When working with toxic or flammable materials, make sure that the area you work in is well-ventilated and that you follow all of the material manufacturer's instructions. *...

Battery Mf Battery

Gsf 600 Wiring Harness Turn Signal

Sulfation or spots on surfaces of cell plates. 2. Battery has been left in a run-down condition for a long time. 2. Battery cell plates have lost much of their active material as a result of overcharging. 4. Excessively low battery voltage. 6. Dirty container top and sides. Check generator, IC regulator, or rectifier circuit connections, and make necessary adjustment to obtain specified charging operation. (When not in use, the battery should be checked at least once a month and properly...

A Warning

The rear shock unit contains high-pressure nitrogen gas. Mishandling can cause explosion. Keep away from fire and heat. High gas pressure caused by heat can cause an explosion. Release gas pressure before disposing. Mark the drill hole with a center punch. Cover the rear shock absorber with a transparent vinyl bag . Hold the rear shock absorber D with a vice. Mark a hole with a 3 mm drill.

Carburetor

Air leaking from joint between starter body and carburetor. 4. Air leaking from carburetor joint or vacuum hose joint. 5. Improperly working starter enricher plunger. Tighten or replace defective part. Adjust. 2. Clogged or loose pilot air jet. 3. Air leaking from carburetor joint, vacuum pipe joint, or starter. 6. Starter enricher plunger not fully closed. 4. Improperly working throttle valve. Overflow and fuel level fluctuations. 1. Worn or damaged needle...

Trouble Shooting

Check the ignition system couplers for poor connections. Check that the transmission is in neutral and the engine stop switch is in the RUN position. Grasp the clutch lever. Check that the main fuse is not blown and the battery is fully-charged before diagnosing. Measure the battery voltage between input lead wires O Y and B W at the ignitor with the ignition switch in the ON position. Measure the ignition coil primary peak voltage. CZF6-29 NOTE The ignition coil peak voltage inspection method...

Periodic Maintenance Schedule

Suzuki Bandit 600 Rear Axel

The chart below lists the recommended intervals for all the required periodic service work necessary to keep the motorcycle operating at peak performance and economy. Maintenance intervals are expressed in terms of kilometers, miles and months, and are dependant on whichever comes first. More frequent servicing may be performed on motorcycles that are used under severe conditions. Exhaust pipe bolts and muffler bolts Evaporative emission control system E-33 only Replace vapor hose every four...

Master Cylinder Removal And Disassembly

Suzuki Gsf 600 Front Sprocket Removal

Disconnect the front brake light switch lead wires D. Place a rag underneath the brake hose union bolt on the master cylinder to catch any spilt brake fluid. Remove the brake hose union bolt and disconnect the brake hose. Immediately wipe off any brake fluid contacting any part of the motorcycle.The brake fluid reacts chemically with paint, plastics and rubber materials, etc., and will damage them severely. Remove the master cylinder assembly. Remove the brake lever 2 and brake light switch D....

Standard 2425 2450 mm 00955 00965 in

Thrust Bearing Coller

If the right-side thrust bearing is within the standard range, reinsert the right-side thrust bearing and remove the left-side thrust bearing. With the left-side thrust bearing removed, measure the clearance using the thickness gauge as shown. Then, select a leftside thrust bearing from the selection table. d S-S Left-side thrust bearing selection table Left-side thrust bearing selection table Clearance before inserting the left-side thrust bearing 2.350 - 2.375 mm 0.0925 - 0.0935 in 2.440 -...

Outer Races

Grease 99000 25010

Press in the upper and lower outer races using the special tool. ItoSlI 09941-34513 Steering outer race installer Press in the lower inner race using the special tool troSh 09941-74911 Steering bearing installer Apply SUZUKI SUPER GREASE A to the upper and lower bearings and the lip of the dust seals before remounting the steering stem. 99000-25030 SUZUKI SUPER GREASE A For the other countries 99000-25010 SUZUKI SUPER GREASE A Tighten the steering stem nut to the specified torque using the...

Disassembly

Suzuki Bandit 600 Carburetor Diagram

Before disassembly, prepare a clean and well lit work place where carburetor components can be laid out neatly and will not get lost. Study the service manual carburetor diagram and familiarize yourself with component locations and the different fuel circuits and their routing through the carburetor. The throttle position sensor is preset at the factory. Prior to disassembly, mark the throttle position sensor's original position with paint or a scribe for accurate reinstallation. Avoid removing...

Calibrating The Carburetor Balancer

Disconnect the vacuum hoses for fuel valve and for PAIR valve from carburetors 4 and 3, and install a cap of the proper size to each carburetor's vacuum inlet. Start the engine and let it run at idle until it is warmed up. Remove the vacuum inlet cap from the carburetor for cylinders 1 or 4 . Connect one of the carburetor balancer's rubber hoses to this inlet.

Throttle Cable Adjustment Major Adjustment

Minor adjustment can be made by the throttle grip side adjuster. Remove the fuel tank. T7 4-3 Loosen the lock nut of the throttle returning cable. Turn the returning cable adjuster 2 to obtain proper cable play. Loosen the lock nut 3 of the throttle pulling cable. Turn the pulling cable adjuster in or out until the throttle cable play of 2.0 - 4.0 mm 0.08 - 0.16 in at the throttle grip is obtained. Tighten the lock nut d securely while holding the adjuster D. While holding the throttle grip at...

Da 0991313121 Carburetor balancer

Start the engine and let it run at 1 750 r min. Adjust the engine speed by turning the throttle stop screw. Turn the air screw of the carburetor balancer so that the vacuum pressure causes the steel ball 2 to rise to the center line D of the tube. After making sure that the steel ball remains at the center line, disconnect the hose from the vacuum inlet and connect the next hose to the vacuum inlet. Turn the air screw for this tube until the steel ball is at the center line of its respective...

Pilot Screw Removal For with plug type

Because harsh cleaning solvents can damage the O-ring seals in the pilot system, the pilot system components should be removed before cleaning. Use a 1 8 size drill bit with a drill-stop to remove the pilot screw plug. Set the drill-stop 6 mm from the end of the bit to prevent drilling into the pilot screw. Carefully drill through the plug. Thread a self-tapping sheet metal screw into the plug. Pull on the screw head with pliers to remove the plug. Carefully clean any metal shavings from the...

Diaphragm And Piston Operation

The carburetor is a variable-venturi type, whose venturi cross sectional area is increased or decreased automatically by the piston valve . The piston valve moves according to the negative pressure present on the downstream side of the venturi Negative pressure is admitted into the diaphragm chamber through an orifice 3 provided in the piston valve . Rising negative pressure overcomes the spring force, causing the piston valve to rise into the diaphragm chamber and prevent the air velocity from...

Starter Enricher System

Pulling the starter enricher plunger causes fuel to be drawn into the starter circuit from the float chamber . The starter jet 2 meters this fuel. The fuel then flows into the fuel pipe D and mixes with the air coming from the float chamber . The mixture, rich in fuel, reaches the starter plunger and mixes again with the air coming through a passage extending from behind the diaphragm. The two successive mixtures of the fuel with the air provide the proper air fuel mixture for starting. This...

Main System

Jetting Guide Xtz 750

As the throttle valve is opened, engine speed rises and negative pressure in the venturi increases. This causes the piston valve to move upward. The fuel in the float chamber is metered by the main jet The metered fuel enters the needle jet , mixes with the air admitted through the main air jet and forms an emulsion. The emulsified fuel then passes through the clearance between the needle jet and jet needle and is discharged into the venturi where it meets the main air stream being drawn by the...

Float System

Bandit 600 Float Height

The float and needle valve work in conjunction with one another. As the float moves up and down, so does the needle valve 2 . When there is a high fuel level in the float chamber the float rises and the needle valve 2 pushes up against the valve seat. When this occurs, no fuel enters the float chamber 3 . As the fuel level falls, the float lowers and the needle valve 2 unseats itself admitting fuel into the float chamber 3 . In this manner, the needle valve D admits and shuts off fuel to...

Camshaft Sprockets

The fixed position of each camshaft sprocket is determined by arrow mark 3 for the intake camshaft, and by arrow marks 1 and 2 for the exhaust camshaft, as located in reference to the notch on the right end of each camshaft. Inspect the teeth of each camshaft sprocket for wear or damage. If they are worn or damaged, replace the sprockets and cam chain as a set. Apply THREAD LOCK SUPER 1303 to the threads of the camshaft sprocket bolts and then tighten them to the specified torque.

Service Limit 62480 mm 24598 in

Subtract the piston diameter from the cylinder bore diameter. If the piston-to-cylinder clearance exceeds the service limit, rebore the cylinder and use an oversize piston or replace both the cylinder and the piston. Service Limit 0.12 mm 0.0047 in Piston oversize 0.5,1.0 mm Measure the side clearances of the 1st and 2nd piston rings using the thickness gauge. If any of the clearances exceed the limit, replace both the piston and piston rings. EffiS Piston-ring-to-groove clearance Service Limit...

Slow System

Bandit 600 Valve Port

This system supplies fuel during engine operation when the throttle valve is closed or slightly opened. The fuel from the float chamber D is metered by the pilot jet where it mixes with air coming in through the pilot air jet This mixture, rich with fuel, then goes up through the pilot passage to the pilot screw . Part of the mixture is discharged into the main bore through bypass ports . The mixture is metered by the pilot screw and sprayed into the main bore through the pilot outlet port 7 .

Suzuki Super Grease A

Suzuki Super Grease

After a circlip has been removed from a shaft, it should be discarded and a new circlip must be installed. When installing a new circlip, do not expand the end gap larger than required to slip the circlip over the shaft. After installing a circlip, make sure that it is completely seated in its groove and securely fitted. When reassembling the transmission, attention must be given to the locations and positions of washers and circlips. The cross sectional view shows the...

Specifications

Starter enricher plunger cable play Starter enricher plunger cable play E-02 UK E-03 USA E-19 European markets E-24 Australia E-28 Canada E-33 California USA E-02 UK E-03 USA E-19 European markets E-24 Australia E-28 Canada E-33 California USA Each carburetor has an l.D. number printed on its body.

Suzuki Moly Paste

Install the crankshaft assembly along with the cam chain into the upper crankcase. Insert the right-and left-thrust bearings with the oil grooves facing towards the crankshaft web. C 3-85 Clean the mating surfaces of the crankcases. Install the dowel pins in the upper crankcase. Apply the recommended bond to the mating surface of the lower crankcase as follows.

Fuel Valve

600 Bandit Fuel Valve Positions

When the engine is not operating, the fuel valve is kept closed by the tension of the spring D, which closes the fuel passageway and stops the flow of fuel to the carburetors. When the engine has started, negative pressure vacuum is generated in the combustion chamber and reaches the diaphragm through a passage in the carburetor's main bore and the vacuum hose. This negative pressure vacuum is higher than the spring pressure which causes the diaphragm to force open the fuel valve and allow fuel...

Carburetor Construction

Vmax Air Screw

Carburetor heater For E-02 Purge hose inlet pipe For E-33 Purge hose joint pipe For E-33 Jet needle stopper Jet needle Diaphragm Piston valve Needle jet Needle jet holder Main jet Pilot screw Pilot jet Needle valve assy Float Float pin Starter enricher plunger Gasket O-ring Float chamber Drain screw Vacuum inlet cap Vacuum hose for fuel valve Carburetor set shaft Upper and Lower TPS Throttle position sensor

Fuel And Oil Recommendation

1.Use only unleaded gasoline of at least 87 pump octane method or 91 octane or higher rated by the research method. 2. Suzuki recommends that customers use alcohol free, unleaded gasoline whenever possible. 3. Use of blended gasoline containing MTBE Methyl Tertiary Butyl Ether is permitted. 4. Use of blended gasoline alcohol fuel is permitted, provided that the fuel contains not more than 10 ethanol. Gasoline alcohol fuel may contain up to 5 methanol if appropriate cosolvents and corrosion...

Conrodcrankshaft Inspection

Measure the conrod small end inside diameter using the small bore gauge. If the conrod small end inside diameter exceeds the service limit, replace the conrod. froh 09900-20602 Dial gauge 1 1000 mm 09900-22403 Small bore gauge 18-35 mm Service Limit 18.040 mm 0.7102 in Check the conrod big end side clearance using the thickness gauge. If the clearance exceeds the limit, measure the conrod big end width and crank pin width. If any of the measurements are out of specification, replace the...

Reed Vavle

Inspect the reed valve for the carbon deposit. If the carbon deposit is found in the reed valve, replace the PAIR valve with a new one. Connect the vacuum pump gauge to the vacuum port of the PAIR valve as shown in the photograph. Apply negative pressure slowly to the PAIR valve and inspect the air flow. If air does not flow out within the specification, the PAIR valve is in normal condition. If the PAIR valve does not function within the specification, replace the...

Conrod big end oil clearance Service Limit 0080 mm 00031 in

12164 26e00 0d0

If the oil clearance exceeds the service limit, select the specified bearings from the bearing selection table. Check the corresponding conrod I.D. code numbers 1 or 2 Check the corresponding crank pin O.D. code numbers 1, 2 or 3 37.000 - 37.008 mm 1.4567 - 1.4570 in 37.008-37.016 mm 1.4570- 1.4573 in 33.992 - 34.000 mm 1.3383- 1.3386 in 33.984 - 33.992 mm 1.3380- 1.3383 in 33.976 - 33.984 mm 1.3376 - 1.3380 in Ir55h 09900-20202 Micrometer 25 - 50 mm Ir55h 09900-20202 Micrometer 25 - 50 mm

EfflSI Crankshaft journal oil clearance Service Limit 008 mm 00031 in

Www Repairsurge Com

If the width at the widest part of the compressed plastigauge exceeds the limit, replace the set of bearings with new ones. Refer to the selection table. Check the corresponding crankcase journal I.D. codes A or B , which are stamped on the rear of the upper crankcase. Check the corresponding crankshaft journal O.D. codes A, B or C which are stamped on the crankshaft. Bearing selection table Check the corresponding crankshaft journal O.D. codes A, B or C which are stamped on the crankshaft....

N 9900025140 Suzuki Moly Paste

Place a cloth beneath the piston, and install the circlips NOTE Install the pistons with the arrow mark facing towards the exhaust side. Be sure to use new circlips. Install the dowel pins and the new cylinder gasket. Before installing the cylinder block, oil the big and small ends of each conrod and also the sliding surface of each piston. Install the gasket with the UP mark facing up as shown.

Piston Ring Installation

Install the oil ring first, then the 2nd ring and finally the 1st ring. NOTE The 1st and 2nd piston rings 2 differ in shape. piston rings should be installed with the First, install a spacer 3 into the oil ring groove and then install the two side rails The spacer and side rails do not have a designated top and bottom. They can be installed in any position.

Camshaftcylinder Head Inspection And Service

Replacing Suzuki 1100 Valve Guides

Identify the position of each removed part. Organize the parts in their respective groups i.e., intake, exhaust, 1 or 2 so that they can be installed in their original locations. If the engine produces abnormal noises, vibration or lacks power, a camshaft may be distorted or worn to the service limit. The camshaft runout should be checked. Also, check the cams and journals for wear or damage. The exhaust camshaft has the embossed letters EX and the intake camshaft has the embossed letters IN....

Valve lifter attachment 0991684511 Tweezers

Xtz 660 Cylinder Head

Remove the valve spring retainer and the inner and outer valve springs . Remove the valve spring seat. Remove the valve from the combustion chamber side. Decarbonize the combustion chambers. Check the gasket surface of the cylinder head for distortion. Use a straightedge and thickness gauge. Take clearance readings at several places. If readings exceed the service limit, replace the cylinder head. Support the valve using V-blocks, as shown, and check its runout using the dial gauge. If the...

[5 Signal generator rotor bolt 25 Nm 25 kgfm 180 Ibft

How Change Piston Rings Gsf 600

Connect the oil pressure switch lead wire. Pass the signal generator lead wire through the upper crank-case as shown. 5 Generator mounting bolt 25 N-m 2.5 kgf-m, 18.0 Ib-ft Apply SUZUKI SUPER GREASE A to the generator O-ring. 99000-25010 SUZUKI SUPER GREASE A 5 Starter motor mounting bolt 6 N-m 0.6 kgf-m, 4.5 Ib-ft Apply SUZUKI SUPER GREASE A to the starter motor O-ring. Apply a small quantity of THREAD LOCK 1342 to the two bolts. tffl 99000-32050 THREAD LOCK 1342 99000-25010 SUZUKI SUPER...

Engine Removal And Installation Engine Removal

Engine Timing Bandit 250

Before taking the engine out of the frame, wash the engine using a steam cleaner. Engine removal is sequentially explained in the following steps. Remove the seat and side frame covers. CFS-S and -6 Remove the fuel tank. T7 4-3 Remove the fuel tank mounting bracket bolts . Remove the air cleaner box mounting bolts 2 . Remove the document tray D. First disconnect the battery lead wire, then disconnect the battery lead wire. Remove the oil drain plug and drain the engine oil. CT2-9 Disconnect all...

Valve guide reamer handle

Yamaha Valve Guide Tool

Insert the reamer from the combustion chamber and always turn the reamer handle clockwise. Coat the valve seat uniformly with Prussian blue. Install the valve and attach a valve lapper onto it. Tap the coated seat with the valve face in a rotating manner, in order to obtain a clear impression of the seating contact. The ring-like dye impression left on the valve face must be continuous without any breaks. In addition, the width of the dye ring, which is the valve seat width, must be within the...

Engine Disassembly And Reassembly

Gsf Bandit 600 Fuel Tap Positions

Identify the position of each removed part. Organize the parts in their respective groups e.g., intake, exhaust so that they can be reinstalled in their original positions. Remove each PAIR valve pipe and hose. Remove the oil filter using the special tool. 1to5l1 09915-40610 Oil filter wrench Refer to page 2-10 for installation procedures. Remove the left and right oil hoses Ito5lI 09911-73730 5 mm T type hexagon wrench Remove the cylinder head cover 3 , Sj 09914-25811 6 mm T type hexagon...

T55l1 0990009004 Impact driver set tS 9900032050 Thread Lock 1342

Bandit Super Clutch

NOTE Align the center teeth on the gearshift shaft with the center teeth on the gearshift cam driven gear. Install the washer and fix the gearshift shaft with the circlip. It55l1 09900-06107 Snap ring pliers Install the washer D, pin , oil pump driven gear and washer . Fix the oil pump driven gear with the circlip. froSh 09900-06107 Snap ring pliers Install the thrust washer onto the countershaft. NOTE The flat surface of the thrust washer should face out. Install...

Compression Pressure Check

The compression pressure reading of a cylinder is a good indicator of its internal condition. The decision to overhaul the cylinder is often based on the results of a compression test. Periodic maintenance records kept at your dealership should include compression readings for each maintenance service. 1 000 - 1 500 kPa 10 - 15 kgf cm2 142-213 psi Low compression pressure can indicate any of the following conditions Excessively worn cylinder walls Piston rings stuck in grooves Ruptured or...

Oil Pressure Check

1997 Suzuki Bandit 600 Engine

Check the engine oil pressure periodically. This will give a good indication of the condition of the moving parts. Above 300 kPa 3.0 kgf cm2, 43 psi mn-ri _ , , _ , ,, , _ at 3 000 r min., oil temp, at 60 C 140 F Below 600 kPa 6.0 kgf cm2, 85 psi K v ' If the oil pressure is lower or higher than the specification, the following causes may be considered. LOW OIL PRESSURE Oil leakage from the oil passage Combination of the above items Engine oil viscosity is too high Combination of the above...

Information Labels

Fuel Hose Routing Suzuki Gsf 600 98r

Information label For E-03, 28, 33 Vacuum hose routing label For E-33 SPECIFICATIONS DIMENSIONS AND DRY MASS 440 mm 56.7 in air-cooled, with SACS, DOHC, TSCC mm 1.917 in CVR32SS, four multi-plate type constant mesh 33 16 28 17 23 21 Rear type, gas oil damped, coil spring, spring preload 7-way adjustable, rebound damping force 4-way adjustable mm 3.9 in Ignition ignition Fully Transistorized Ignition B.T.D.C. at 1 200 r min E-28 13 B.T.D.C. at 1 500 r min Others V 28.8 kC 8 Ah 10HR A.C....

Maintenance Andtuneup Procedures

Front Fork Tube Cap Xjr

This section describes the servicing procedures for each item mentioned in the Periodic Maintenance chart. Inspect initially at 1 000 km 600 miles, 1 month and every 12 000 km 7 500 miles, 12 months . Remove the seat and fuel tank. C7 4-3 Remove all of the spark plugs. Remove the cylinder head cover and signal generator cover. The valve clearance specification is different for both intake and exhaust valves. Valve clearance adjustment must be checked and adjusted 1 at the time of periodic...

Forv2leworgmotorcycleyused

Serial Number Engine Gsf 600

This manual contains an introductory description on the SUZUKI GSF600S and procedures for its inspection service and overhaul of its main components. Other information considered as generally known is not included. Read the GENERAL INFORMATION section to familiarize yourself with the motorcycle and its maintenance. Use this section as well as other sections to use as a guide for proper inspection and service. This manual will help you know the motorcycle better so that you can assure your...