The removed needle bearings should be replaced with new ones.
Inspect the swingarm for damage.
CUSHION LEVER NEEDLE BEARINGS
Insert the spacers into the needle bearings, move the spacer up and down and check for any play.
If there is excessive play, replace the bearing(-s) with a new one.
• Remove the cushion lever needle bearings using the special tools.
It55lI 09923-73210: Bearing remover 09930-30102: Sliding shaft 09925-98221: Bearing remover 09943-88211: Bearing remover
CUSHION LEVER AND CUSHION LEVER RODS
Inspect the cushion lever and cushion lever rods for damage.
Measure the pivot shaft runout using the dial gauge. If the runout exceeds the service limit, replace the pivot shaft.
ItoSlI 09900-20606: Dial gauge (1/100 mm) 09900-20701: Magnetic stand 09900-21304: V-block set (100 mm)
ESfflJ Swingarm pivot shaft runout Service Limit: 0.3 mm (0.01 in)
REAR SHOCK ABSORBER
Inspect the rear shock absorber for damage and oil leakage. If any defects are found, replace the rear shock absorber with a new one.
Do not attempt to disassemble the rear shock absorber. It is unserviceable.
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You can now recondition your old batteries at home and bring them back to 100 percent of their working condition. This guide will enable you to revive All NiCd batteries regardless of brand and battery volt. It will give you the required information on how to re-energize and revive your NiCd batteries through the RVD process, charging method and charging guidelines.