Identify the position of each removed part. Organize the parts in their respective groups (i.e., drive or driven) so that they can be reinstalled in their original positions.


Measure the gearshift fork clearance in the groove of its respective gear using the thickness gauge.

If the clearance exceeds the specification, replace the fork, its respective gear or both.

The clearance for each of the three gearshift forks plays an important role in the smoothness and positiveness of the shifting action.

f^Sh 09900-20803: Thickness gauge 09900-20102: Vernier calipers

EffiJ Gearshift fork-to-gearshift fork groove clearance Standard: 0.10 - 0.30 mm (0.004 - 0.012 in) Service Limit: 0.50 mm (0.020 in)

Checking clearance

BSS9 Gearshift fork groove width

Standard (#1 & #3): 4.80 - 4.90 mm (0.189 - 0.193 in) (#2) : 5.00 - 5.10 mm (0.197 - 0.201 in)

Gearshift fork thickness

Standard (#1 & #3): 4.60 - 4.70 mm (0.181 - 0.185 in) (#2) : 4.80 - 4.90 mm (0.189 - 0.193 in)

Checking thickness

Was this article helpful?

0 0
DIY Battery Repair

DIY Battery Repair

You can now recondition your old batteries at home and bring them back to 100 percent of their working condition. This guide will enable you to revive All NiCd batteries regardless of brand and battery volt. It will give you the required information on how to re-energize and revive your NiCd batteries through the RVD process, charging method and charging guidelines.

Get My Free Ebook

Post a comment