Identify the position of each removed part. Organize the parts in their respective groups (i.e., drive or driven) so that they can be reinstalled in their original positions.
GEARSHIFT FORK-TO-GEARSHIFT FORK GROOVE CLEARANCE
Measure the gearshift fork clearance in the groove of its respective gear using the thickness gauge.
If the clearance exceeds the specification, replace the fork, its respective gear or both.
The clearance for each of the three gearshift forks plays an important role in the smoothness and positiveness of the shifting action.
f^Sh 09900-20803: Thickness gauge 09900-20102: Vernier calipers
EffiJ Gearshift fork-to-gearshift fork groove clearance Standard: 0.10 - 0.30 mm (0.004 - 0.012 in) Service Limit: 0.50 mm (0.020 in)
BSS9 Gearshift fork groove width
Standard (#1 & #3): 4.80 - 4.90 mm (0.189 - 0.193 in) (#2) : 5.00 - 5.10 mm (0.197 - 0.201 in)
Gearshift fork thickness
Standard (#1 & #3): 4.60 - 4.70 mm (0.181 - 0.185 in) (#2) : 4.80 - 4.90 mm (0.189 - 0.193 in)
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