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This manual contains an introductory description on the SUZUKI GSF600S and procedures for its inspection/service and overhaul of its main components.

Other information considered as generally known is not included.

Read the GENERAL INFORMATION section to familiarize yourself with the motorcycle and its maintenance. Use this section as well as other sections to use as a guide for proper inspection and service.

This manual will help you know the motorcycle better so that you can assure your customers of fast and reliable service.

GENERAL INFORMATION

PERIODIC MAINTENANCE

ENGINE

FUEL SYSTEM

* This manual has been prepared on the basis of the latest specifications at the time of publication. If modifications have been made since then, differences may exist between the content of this manual and the actual motorcycle.

* Illustrations in this manual are used to show the basic principles of operation and work procedures. They may not represent the actual motorcycle exactly in detail.

* This manual is written for persons who have enough knowledge, skills and tools, including special tools, for servicing SUZUKI motorcycles. If you do not have the proper knowledge and tools, ask your authorized SUZUKI motorcycle dealer to help you.

CHASSIS

ELECTRICAL SYSTEM

SERVICING INFORMATION

GSF600

a warning

Inexperienced mechanics or mechanics without the proper tools and equipment may not be able to properly perform the services described in this manual. Improper repair may result in injury to the mechanic and may render the motorcycle unsafe for the rider and passenger.

SUZUKI MOTOR CORPORATION

Motorcycle Service Department

© COPYRIGHT SUZUKI MOTOR CORPORATION 1999

HOW TO USE THIS MANUAL TO LOCATE WHAT YOU ARE LOOKING FOR:

"I.The text of this manual is divided into sections.

2.The section titles are listed in the GROUP INDEX.

3. Holding the manual as shown at the right will allow you to find the first page of the section easily.

4.The contents are listed on the first page of each section to help find the item and page you need.

Serial Number Engine Gsf 600

COMPONENT PARTS AND WORK TO BE DONE

Under the name of each system or unit, is its exploded view. Work instructions and other service information such as the tightening torque, lubricating points and locking agent points, are provided.

Example: Front wheel

Exploded View Gsf600

©

Front axle

<2>

Spacer

®

Collar

®

Brake disc (R)

©

Bearing (R)

©

Spacer

©

Bearing (L)

(§)

Brake disc (L)

(D

Collar

®

Front wheel

<B>

Air valve

®

Balancer

®

Axle shaft

®

Brake disc bolt

ITEM

N-m

kgf-m

Ib-ft

®

65

6.5

47.0

®

23

2.3

Listed in the table below are the symbols indicating instructions and other information necessary for servicing. The meaning of each symbol is also included in the table.

SYMBOL

DEFINITION

SYMBOL

DEFINITION

Data beside it indicates specified torque.

"1360".

99000-32130

n

Apply oil. Use engine oil unless otherwise specified.

Apply or use brake fluid.

n

Apply molybdenum oil solution (mixture of engine oil and SUZUKI MOLY PASTE in a ratio of 1:1).

w

Measure in voltage range.

Msm

Apply SUZUKI SUPER GREASE "A". 99000-25010

w

Measure in resistance range.

Apply SUZUKI SILICONE GREASE. 99000-25100

Measure in current range.

/SglH

Apply SUZUKI MOLY PASTE. 99000-25140

Measure in diode test range.

Xém

Apply THERMO-GREASE. 99000-59029

©J

Measure in continuity test range.

<1207B]

Apply SUZUKI BOND "1207B". 99000-31140

Use special tool.

"1303". 99000-32030

Use fork oil. 99000-99044-10G

Apply THREAD LOCK "1342". 99000-32050

L3i!uiS

Indication of service data.

CONTENTS

WARNING/CAUTION/NOTE 1- 2

GENERAL PRECAUTIONS 1- 2

SUZUKI GSF600SY (2000-model) 7- 4

SERIAL NUMBER LOCATION 1- 4

FUEL AND OIL RECOMMENDATION 1- 4

ENGINE OIL 1- 5

BRAKE FLUID 1- 5

FRONT FORK OIL 1- 5

BREAK-IN PROCEDURES 1- 5

CYLINDER IDENTIFICATION 1- 5

INFORMATION LABELS 1- 6

SPECIFICATIONS 1- 7

COUNTRY OR AREA CODES 1- 9

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