* Make sure that the mating surfaces are free from moisture, oil, dust and other foreign materials.

* Apply the bond thinly and evenly and assemble the crank-cases within a few minutes of application.

* Take extreme care not to apply any bond to the bearing surfaces.

BOND "1207B" should be applied to the following locations.

• Install the right oil pipe ® with the bolt

• Install the copper washers onto bolts (D and

• Install the two alien bolts at position ®.

• Tighten the crankcase bolts (crankshaft tightening bolts) in ascending order. Tighten each bolt a little at a time to equalize the pressure.

[5 Crankcase bolt (M8)

(Initial): 13 N-m (1.3 kgf-m, 9.5 Ib-ft) (Final): 23 N-m (2.3 kgf-m, 16.5 Ib-ft)

* Tighten the main oil gallery plug © to the specified torque. A CAUTION I

Replace the O-ring with a new one.

ItoSlI 09900-00410: Hexagon wrench set

[*] Main oil gallery plug: 40 N-m (4.0 kgf-m, 29.0 Ib-ft)

* Tighten the lower and upper crankcase bolts (6 mm) and nuts to the specified torque.

[*] Crankcase bolt and nut (M6) (Initial): 6 N-m (0.6 kgf-m, 4.5 Ib-ft) (Final): 11 N-m (1.1 kgf-m, 8.0 Ib-ft)


* Install a new gasket washer at position (2).

* After tightening the upper crankcase bolt ©, install the plug ©.

* Install the engine ground wire ® into the correct position as shown.


Use a new gasket washer to prevent oil leakage.

• Install a new gasket and the oil sump filter

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DIY Battery Repair

DIY Battery Repair

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