Master Cylinder Reassembly And Remounting

Reassemble and remount the master cylinder in the reverse order of removal and disassembly. Pay attention to the following points:

a caution^

* Wash the master cylinder components with new brake fluid before reassembly.

* Do not wipe the brake fluid off after washing the components.

* When washing the components, use the specified brake fluid. Never use different types of fluid or cleaning solvents such as gasoline, kerosine, etc.

* Apply brake fluid to the master cylinder bore and all of the master cylinder components before reassembly.

^ Specification and classification: DOT 4

• When installing the brake light switch, align the projection on the switch with the hole in the master cylinder.

• When remounting the master cylinder onto the handlebar, align the master cylinder holder's mating surface © with the punch mark (I) on the handlebar and tighten the upper holder bolt first.

® Master cylinder (D Master cylinder upper holder bolt © Handlebar ® Clearance

Master cylinder holder bolt (upper and lower):

• Tighten the brake hose union bolt to the specified torque. [5 Brake hose union bolt: 23 N-m (2.3 kgf-m, 16.5 Ib-ft)

Was this article helpful?

0 0
DIY Battery Repair

DIY Battery Repair

You can now recondition your old batteries at home and bring them back to 100 percent of their working condition. This guide will enable you to revive All NiCd batteries regardless of brand and battery volt. It will give you the required information on how to re-energize and revive your NiCd batteries through the RVD process, charging method and charging guidelines.

Get My Free Ebook

Post a comment