Master Cylinder Reassembly And Remounting

Reassemble and remount the master cylinder in the reverse order of removal and disassembly. Pay attention to the following points:

a caution^

* Wash the master cylinder components with new brake fluid before reassembly.

* Do not wipe the brake fluid off after washing the components.

* When washing the components, use the specified brake fluid. Never use different types of fluid or cleaning solvents such as gasoline, kerosine, etc.

* Apply brake fluid to the master cylinder bore and all of the master cylinder components before reassembly.

^ Specification and classification: DOT 4

• When installing the brake light switch, align the projection on the switch with the hole in the master cylinder.

• When remounting the master cylinder onto the handlebar, align the master cylinder holder's mating surface © with the punch mark (I) on the handlebar and tighten the upper holder bolt first.

® Master cylinder (D Master cylinder upper holder bolt © Handlebar ® Clearance

Master cylinder holder bolt (upper and lower):

• Tighten the brake hose union bolt to the specified torque. [5 Brake hose union bolt: 23 N-m (2.3 kgf-m, 16.5 Ib-ft)

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