Periodic Maintenance

-CONTENTS-

PERIODIC MAINTENANCE SCHEDULE 2- 2

PERIODIC MAINTENANCE CHART 2- 2

LUBRICATION POINTS 2- 3

MAINTENANCE AND TUNE-UP PROCEDURES 2- 4

VALVE CLEARANCE 2- 4

SPARK PLUGS 2- 5

EXHAUST PIPE BOLTS AND MUFFLER BOLTS 2- 7

AIR CLEANER 2- 7

ENGINE OIL AND OIL FILTER 2- 9

FUEL HOSE 2-10

FUEL FILTER 2-11

ENGINE IDLE SPEED 2-11

THROTTLE CABLE PLAY 2-11

CARBURETOR SYNCHRONIZATION 2-12

EVAPORATIVE EMISSION CONTROL SYSTEM (E-33 ONLY) 2-12

PAIR (AIR SUPPLY) SYSTEM 2-13

CLUTCH CABLE PLAY 2-13

DRIVE CHAIN 2-14

BRAKES 2-16

TIRES 2-19

STEERING 2-20

FRONT FORK 2-21

REAR SUSPENSION 2-21

CHASSIS BOLTS AND NUTS 2-22

COMPRESSION PRESSURE CHECK 2-24

OIL PRESSURE CHECK 2-25

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DIY Battery Repair

DIY Battery Repair

You can now recondition your old batteries at home and bring them back to 100 percent of their working condition. This guide will enable you to revive All NiCd batteries regardless of brand and battery volt. It will give you the required information on how to re-energize and revive your NiCd batteries through the RVD process, charging method and charging guidelines.

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