Tool kit

The tool kit is located inside of the storage compartment. (See page 3-11 for compartment opening procedures.) The tools provided in the owner's tool kit are to assist you in the performance of periodic maintenance. However, some other tools such as a torque wrench are also necessary to perform the maintenance correctly. The service information included in this manual is intended to provide you, the owner, with the necessary information for completing some of your own preventive maintenance and minor repairs.

If you do not have necessary tools required during a sen/ice operation, take your motorcycle to a Yamaha dealer for service.

EW000062

A WARNING

Modifications to this motorcycle not approved by Yamaha may cause loss of performance, excessive emissions, and render it unsafe for use. Consult a Yamaha dealer before attempting any changes.

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PERIODIC MAINTENANCE CHART FOR EMISSION CONTROL SYSTEM

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INITIAL

ODOMETER READINGS

No.

ITEM

13 months

19 months

25 months

31 months

1

*

Valve clearance

• Check and adjust valve clearance when engine is cold.

V

V

V

V

V

2

• Replace at 13,000 km (8,200 mi) or 13 months and thereafter every 12,000 km (7,600 mi) or 12 months.

J

Replace

Replace

V

3

*

Crankcase ventilation system

• Check ventilation hose for cracks or damage.

• Replace if necessary.

V

V

-J

V

V

4

*

Fuel line

• Check fuel hose for cracks or damage.

• Replace if necessary.

V

V

V

V

V

5

*

Fuel filter

• Replace.

V

6

*

Exhaust system

• Retighten if necessary.

• Replace gasket(s) if necessary.

V

V

V

V

V

7

*

Carburetor synchronization

• Adjust synchronization of carburetors.

V

V

V

V

V

V

8

*

Idle speed

• Check and adjust engine idle speed.

• Adjust cable free play.

V

V

V

9

*

Evaporative emission control system (For California only)

• Check control system for damage.

• Replace if necessary.

V

V

* Since these items require specified tools, data and technical skills, they should be serviced by a Yamaha dealer.

* Since these items require specified tools, data and technical skills, they should be serviced by a Yamaha dealer.

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GENERAL MAINTENANCE AND LUBRICATION CHART

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INITIAL

ODOMETER READINGS

No.

ITEM

13 months

19 months

25 months

31 months

1

Engine oil

• Replace (warm engine before draining). (See NOTE on page 6-7.)

V

V

V

V

V

V

2

Engine oil filter

• Replace at initial 1,000 km (600 mi) or 1 month, and thereafter every 12,000 km (7,600 mi) or 12 months.

V

V

V

3

*

Air filter

• Clean or replace if necessary.

V

V

V

V

V

4

*

• Adjust or replace cable.

V

V

V

V

V

V

5

*

Front brake

• Check operation, fluid level, and for fluid leakage. (See NOTE on page 6-7.)

• Correct accordingly.

• Replace brake pads if necessary.

V

V

V

V

V

V

6

*

• Adjust cable and replace brake shoes if necessary.

V

V

V

V

V

V

7

Final gear oil

• Check oil level and for oil leakage.

• Replace at initial 1,000 km (600 mi) or 1 month, and thereafter every 24,000 km (15,200 mi) or 24 months. #4

Replace

V

V

V

Replace

V

8

*

Wheels

• Check balance, runout, spoke tightness and for damage.

• Tighten spokes and rebalance or replace if necessary.

V

V

V

V

INITIAL

ODOMETER READINGS

No.

ITEM

13 months

19 months

25 months

31 months

9

*

Tires

• Check tire tread wear and for damage.

• Replace if necessary.

V

V

yl

V

V

10

*

Wheel bearings

• Check bearings for looseness or damage.

• Replace if necessary.

V

V

V

V

V

11

*

Swingarm

• Check swing arm pivot for play.

• Correct if necessary.

• Moderately repack every 24,000 km (15,200 mi) or 24 months. #2

V

Repack

12

*

Steering bearings

• Check bearing play and steering for smooth operation.

• Correct if necessary.

• Moderately repack every 24,000 km (15,200 mi) or 24 months. #3

V

V

Repack

V

13

*

Chassis fasteners

• Check all nuts, bolts and screws for tightness.

• Tighten if necessary.

V

V

V

V

V

V

14

• Lubricate pivot and contact surfaces with chain lube lightly. #1

• Repair if necessary.

V

V

V

V

V

V

15

*

Sidestand switch

• Check operation.

• Replace if necessary.

V

V

V

V

V

V

16

*

Front fork

• Check operation and for oil leakage.

• Repair if necessary.

V

V

V

V

INITIAL

ODOMETER READINGS

No.

ITEM

13 months

19 months

25 months

31 months

17

*

Rear shock absorber

• Check operation and for oil leakage.

• Replace if necessary.

V

V

V

V

V

18

*

Control and meter cable

• Apply chain lube thoroughly. #1

V

V

V

V

V

19

Brake/Clutch lever pivot shaft

• Apply chain lube lightly. #1

V

V

V

V

V

20

Brake pedal and shift pedal shaft

• Apply chain lube lightly. #1

V

V

V

V

V

* Since these items require specified tools, data and technical skills, they should be serviced by a Yamaha dealer.

* Since these items require specified tools, data and technical skills, they should be serviced by a Yamaha dealer.

#1 : Yamaha chain and cable lube or SAE10W30 motor oil #2 : Molybdenum disulfide grease #3 : Lithium soap base grease #4 : SAE80 API "GL-4" hypoid gear oil

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For odometer readings or time periods higher than 31,000 km (19,600 mi) or 31 months, repeat the same maintenance as listed in the chart from the 7,000 km (4,400 mi) or 7 month interval.

• The air filter needs more frequent service if you are riding in unusually wet or dusty areas.

• Brake fluid replacement:

1. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally check the brake fluid level and add fluid as required.

2. On the inner parts of the master cylinder and caliper cylinder, replace the oil seals every two years.

3. Replace the brake hoses every four years, or if cracked or damaged.

Yamalube 4 (20W40) or SAE20W40 type "SE" motor oil for temperatures 5° C (40° F) or above. Yamalube 4 (10W30) or SAE10W30 type "SE" motor oil for temperatures 15° C (60° F) or below.

EAU01122

1. Bolt

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