Cable Routing

[A Fasten the handlebar switch lead (right) and handlebar with a plastic band.

IB Route the handlebar switch lead (right) backward the throttle cable and right side the brake hose guide.

[C Fasten the handlebar switch lead (left) and handlebar with a plastic band.

[D Fasten the handlebar switch lead (left), main switch lead, clutch cable and starter cable with a plastic band. Clamp beneath the horn lead branching position. Do not fasten the horn lead.

[E Route the main switch lead front and left side the another leads.

[H Route the horn lead outside the motorcycle body, and fasten with the under bracket. Do not loose between the horn and under bracket.

[G Route the brake hose through the brake hose guide.

[H Route the throttle cable 1 and 2 backward the brake hose, and left side the brake hose guide.

EAS00035

Cable Routing Yamaha

Fuel pump lead Fuel pump EXUP cable

Handlebar switch lead (right) Throttle cable 1 Throttle cable 2 Water-carburetor hose Fan motor lead

Coolant reservoir tank over flow hose

Fuel tank drain hose Fuel tank breather hose White paint mark Rear brake light switch lead Neutral switch lead Speedo sensor lead Pickup coil lead

© Handle crown

® Handlebar switch lead

19 Brake hose guide

0 Fasten the fuel pump lead, pickup coil lead, neutral switch lead, speed sensor lead, rear brake light switch lead and fuel pump with a plastic clamp.

IB Fasten the fuel hose, pickup coil lead, neutral switch lead and speed sensor lead with a plastic clamp under the fuel hose.

[C Put the EXUP cable into the air box cover.

[0 Route the T.P.S. lead inward the EXUP cable.

[E Fasten the water-carburetor hose with a plastic band.

[0 Route the coolant hose over the frame.

[G Fasten the handlebar switch lead and frame with a plastic guide.

M Align the white tape mark of the handlebar switch lead (right) with the tank rail welding bead and clamp down throttle cables 1 and 2.

Yamaha Virago 250 Fuel Hose

\T\ Route the water-carburetor hose between the [Q] frame cross pipe and fan motor lead. [0

J To the carburetor

[□ Fasten the coolant hose with a plastic band. M Fasten the pickup coil lead with a steel clamp. [T] [N Pass the coolant reservoir tank overflow hose, fuel tank drain hose and fuel tank breather hose through [U] the frame hose holder from the inside of the vehicle to the outside. At this time, pull the fuel tank drain W hose and fuel tank breather hose so that the white paint marks are within a 20 mm range. W

Route the EXUP cable forward the another hoses, \X\ and upward the engine mounting bracket. [0 Fasten the rear brake light switch lead with a plastic [Y] guide.

Insert the all couplers into the rubber cover. Route the rear brake light switch lead inside the another leads.

Route the neutral switch lead and speed sensor lead left side the coolant reservoir hose. Route the coolant reservoir hose left side the engine mounting bracket.

Route the coolant reservoir hose forward the neutral switch lead and speed sensor lead. Route the coolant reservoir hose backward the another hoses.

Route the EXUP cable forward the another hoses. Route the EXUP cable forward the frame cross pipe.

Route the fuel tank drain hose and fuel tank breather hose forward the neutral switch lead and speed sensor lead.

Bike Sensor Kablo

© Handlebar switch lead (left) [g @ Main switch lead

© Starting circuit cutoff relay [D]

® Air cleaner case drain hose [G]

© Sidestand switch lead [H

11 oil level switch lead I

© ACgenerator lead J © Water-head pipe

© Water-carburetor hose [0 © Throttle cable 2

@ EXUP cable 0

Fasten the main switch lead and handlebar switch lead with a plastic guide.

Fasten the water-head hose and water-carburetor hose with a plastic band.

Fasten the clutch cable with a plastic band. Fasten the clutch cable with a steel clamp. Fasten the wire harness with a plastic band. To the fuel sender.

Route the fuel sender lead inside the seat rail.

Route the battery negative lead forward the frame stay.

Route the main harness inside the rear fender groove.

Fasten the wire harness, sidestand switch lead, oil level switch and flame with a plastic band. Do not fasten the Acgenerator lead (white).

Route the starter motor lead and battery negative lead inside the plastic band.

Route the all hoses outside the fuel hose. Route the fuel hose through the steel guide.

Yamaha Xt600 Engine Oil Sistem

Fasten the sidestand switch lead, oil level switch lead, ACgenerator lead, starter motor lead, battery negative lead and air cleaner case drain hose with a plastic clamp. Fasten the sidestand switch lead, oil level switch lead, ACgenerator lead and air filter case drain hose with a plastic clamp.

fP Fasten the sidestand switch lead and frame with a plastic clamp.

[Q Route the air cleaner box drain hose inside the sidestand switch lead, and put the end of the hose backward. Fasten the sidestand switch lead and frame with a plastic clamp.

|~S Fasten the sidestand switch lead, oil level switch lead and air filter case drain hose with a plastic clamp. Do not crush the air filter case drain hose.

IT Route the high tension cable (#1) outside the starter cable and water-carburetor hose, and under the clutch cable

m s and rectifier regulator lead.

Route the water carburetor hose outside the coolant hose.

Route the starter cable outside the coolant hose, and upper the water-carburetor hose.

Route the high tension cable (#2, 3) forward the EXUP cable and high tension cable (#4). Route the throttle cable between the water-head hose, and upper the EXUP cable.

Route the high tension cable (#4) between the water-head hose.

Taillight lead and flasher light lead (right) should not be stick out from the gap between the rear fender and tail-light.

Route the flasher light lead through the hole on the rear fender.

Route the wire harness in the groove.

Rectifier Xt600

® Clutch cable

0 Ignition coil lead

0 Handlebar switch lead

0 Battery

0 Main switch lead

@ Emergency engine stop switch

0 Starter cable

20 Flasher relay

0 Thermo unit lead

21 Fuse box

0 Throttle cable 1

22 Igniter unit

0 Throttle cable 2

(23 Flasher light lead

0 Handlebar switch lead (right)

(24 Taillight lead

0 Coolant reservoir hose

(25 Alarm coupler (free)

0 Ignition coil

26 Starter relay

11 Fuel hose

27 Battery positive lead

12 Fan motor lead

28 Fan motor lead

0 EXUP servo motor lead

29 Battery negative lead

0 Rectifier/regulator lead

0 Starting circuit cutoff relay

15 White paint mark

16 Main harness

Yamaha Fazer Headlight Back Panel

[A Fasten the flasher light lead and headlight lead with a plastic clamp.

IB Route the rectifier/regulator lead upper the fan motor lead and EXUP servomotor lead.

[C Route the throttle cable right side the fan motor lead, EXUP servo motor lead and thermo unit lead.

[D Fasten the flasher light lead with a plastic clamp.

IE Route the all leads between the frame cross pipe and bracket.

[F Do not excessively bend the throttle cable.

G Route the coolant reservoir hose under the frame cross pipe.

[0 Fasten the ignition coil and ignition coil lead with a plastic clamp.

\T\ Route the T.P.S. lead under the air vent hose.

J Fasten the EXUP cable with a plastic band.

[0 Fasten the fuel hose and air induction system hose with a plastic clamp.

[Q Route the coolant reservoir hose under the frame cross pipe.

M Fasten the fuel hose and frame with a plastic band.

[N Put the fuel tank drain hose into the frontward nipple on the fuel tank.

Put the fuel tank breather hose into the backward nipple on the fuel tank.

[H Route the coolant reservoir hose under the air vent hose and air induction system hose.

[Q Route the air vent hose upper the main harness.

[R All coupler into the rubber cover.

[S Fasten the Rectifier/regulator lead with a plastic band in the main harness.

Fazer1000 Flasher Unit

[T Fasten the ignition coil lead and frame cross pipe with a plastic clamp. Do not fasten the red/black lead and orange lead.

[0 Fasten the handlebar switch lead (left/right), main switch lead, EXUP servo motor lead, fan motor lead and thermo unit lead with a plastic clamp.

W Fasten the rectifier/regulator stay and rectifier/regulator lead with a plastic clamp.

W Route the wire harness under the rectifier/regulator.

X Fasten the battery negative lead with a battery band.

O Insert the ground lead coupler in the battery band.

[Z Fasten the taillight lead and flasher light lead, and put in the groove on the taillight bracket.

Put the seat lock cable into the groove on the rear fender.

Fasten the battery positive lead with a plastic band.

Yamaha Xtx 660Honda 1000 Engine Teardown
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Responses

  • sebastian
    Where does the coolant hose go on a 1997 yamaha vmax 600?
    6 years ago
  • alisha
    How to epmty coolant reservoir fzs 1000?
    6 years ago
  • Dehab
    How to build chassis virago 250?
    6 years ago
  • Girmay
    How to install a throttle cable on a 98 kawasaki?
    6 years ago
  • doreen
    What are the overflow pipes for on a yamaha fazer 1000?
    5 years ago
  • omar
    Where is rectifier on fazer 600?
    5 years ago
  • Minto
    How to route brake line on choppers?
    5 years ago
  • kaleb
    How to route vacuum hoses on a 93 yamaha 1000?
    4 years ago
  • louise gosnell
    Which lead goes to which cylinder on fazer 600?
    2 years ago
  • ruairidh walker
    Where is the breather pipe on the yamaha dragstar petrol tank?
    2 years ago

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