Cable Routing

0 Throttle cable 0 Clutch cable 0 Handlebar switch (left) 0 Starter cable 0 Main switch 0 Main switch lead 0 Brake hose 0 Speed sensor lead 0 Headlight lead (10 Handlebar switch (right)

[A Use a plastic band to fasten together the handlebar switch lead (L) and the handlebar.

IB Use a plastic clamp to fasten together the handlebar switch lead (left), clutch cable and starter cable

[C Pass the speed sensor lead inside of the clamp code.

Pass the brake hose out side of the speed sensor lead, then use a plastic clamp to fasten them.

EB205000

Battery Cable Routing Clamps

Q Main switch lead © Handlebar switch lead (left) © Clutch cable @ Starter cable © Rectifier/regulator © Horn lead © Box

(8 Air guide plate ® Fan motor lead © High tension code © Relay assembly

© Flasher leray © Battery © Starter relay © Battery positive (+) lead © Seat lock cable © Seat lock stay © Cross tube © AC magneto lead © Starter motor lead (21 Air filter drain hose © Neutral switch

© Sidestand switch lead © Neutral switch lead © Oil level switch lead © Radiator

© Rectifier/regulator lead © Horn

© Speed sensor lead © Brake hose © Horn lead © Horn bracket 33 Rear fender

Fusebox Fazer 600

(34 Wire harness

(35 Relay

(36 Fuse box

(37 To front brake switch

(38 To battery negative (-) lead

(39 To starter relay

(40 Starter motor lead

@ Pickup coupler

© Sidestand switch coupler

(43 Oil level/neutral switch coupler

(44 AC magneto coupler

(45 Oil level/neutral switch lead

[A Use a plastic clamp to fasten the handlebar switch lead (left), main switch lead, clutch cable and starter cable to the frame.

[B Pass the fan motor lead through the guide gear, then into the box.

[C Use a plastic clamp to fasten the horn lead and air guide plate to the frame.

ID When installing the plug cap, the high tension code should be facing the inside of the body.

[0 Pass the wire harness, starter motor lead, AC magneto lead, sidestand switch lead and oil/ neutral switch lead over the cross tube.

[0 Use a plastic clamp to fasten together the wire harness and the frame.

Fazer 600 Oil Sensor

[G Use a plastic clamp to fasten together the wire harness and the frame.

[0 Push couplers into the lock stay of the frame after connecting wires.

\T\ Use a plastic band to fasten together wireharness, starter motor lead, AC magneto lead, side-stand switch lead and oil level/neutral switch lead, then hold the clamp to the frame bracket. Position the band end to out side of chassis.

J Use a plastic locking tie to fasten the starter motor lead, AC magneto lead, sidestand switch lead and oil level/neutral switch lead to the frame bracket. Cut off the excess end of the tie.

[0 Pass the air cleaner drain hose through the engine clamp.

[Q Use a steel holder to fasten together the AC magneto lead, sidestand lead and oil level/neutral switch lead.

M Pass the air cleaner drain hose in front of the rear arm pivot shaft and back of the cross tube.

IN Pass the air cleaner drain hose through the pipe holder of rear shock absorber bracket, then draw it out to the left side of the body.

Throttle Cable Routing

[0 Use a plastic clamp to fasten together the sidestand switch lead and the frame.

[0 Pass the sidestand switch lead through the bottom of the coolant pipe.

[Q Do not loosen the fan motor lead here.

[R Pass the clutch cable and starter cable outside of high tension code#1.

[S Use a steel holder to fasten together the speed sensor lead and outer tube. [T Use a plastic clamp to fix the speed sensor lead at 3 points after running the lead along the outside of the brake hose. First. Fasten the bottom end of the speed sensor lead without loosening.

Second. Fasten the lead several times from the bottom end by running along the brake hose.

U Pass the hom lead under the horn bracket, then connect it at the back of the horn.

W Pass only the starter lead through the bottom of the joint of wire harness.

Suzuki Bandit 600 Guide

0 Rear brake switch lead

©

Handlebar switch lead (right)

[A Pass the fuel tank drain hose,

0 Battery

©

Throttle cable

fuel tank breather hose and res

0 Reservoir tank over flow hose

©

Brake hose

ervoir tank over flow pipe be

0 Cross tube

©

Guide wire

tween the rear arm and the en

0 Battery negative (-) lead

©

Headlight lead

gine crankcase.

0 Reservoir tank hose

©

Main switch lead

IB Pass the fuel tank drain hose

0 Air filter

©

Reservoir tank

and fuel tank breather hose be

0 To fuel tank

(21

Air filter box bracket

tween air filter joint #3 and #4.

0 Fuel tank breather hose

©

Swingarm bracket

After installing the fuel tank, pull

© Fuel tank drain hose

©

Engine bracket

it down toward the air filter joint

©T.P.S. lead

so that there will be no bend of

© Box

loosening between them.

(13 Speed sensor lead

Fazer 1000 Tps Gdzie Jest

Pass the T.P.S lead as shown, then install cover to the air filter case.

Use a plastic clamp to fasten together the throttle cables, headlight lead, handlebar switch (right) and speed sensor lead. Use a plastic locking tie to fasten the handlebar switch (right) and brake hose to the right front fork inner tube.

[0 Pass the throttle cable, with the pull side up, through the center of the clamp.

[G Pass the throttle cable through the guide wire installed to the handle crown.

M To front cowling.

HO Pass the main switch lead under the throttle cables, headlight lead, handlebar switch lead (right) and speed sensor lead, then insert it right side of the box.

J Pass the throttle cable under the box.

IK Pass the reservoir tank over flow hose and fuel tank drain hose through the cable holder.

[Q To coolant reservoir tank.

M Pass th e battery n eg ati ve (-) lead inside of the reservoir hose.

IN Use the plastic clamp to fasten together the rear brake switch lead and the frame. The latch of the clamp must face the outside of the body.

2004 Yamaha T60 Throttle Bottle Diagram

O Pass the battery negative lead and rear brake switch lead inside the air filter bracket of the frame.

IS Pass the reservoir tank over flow pipe between the air filter case and cross tube, and then outside of engine bracket.

[Q Use a clamp to fasten together the coolant reservoir hose and the bracket rear arm.

Cbr1000rr 2006 Diagram

© Throttle cable © Speed sensor lead © Handlebar switch lead (right) © Headlight lead © Thermostat housing © Carburetor heater hose © Reservoir tank hose © Throttle cable © Fuel pump © Fuel filter

© Fuel tank breather hose (12 Fuel tank drain hose

(13 Pipe

@ Fuel hose

(16 Fuel pipe

© Fuel sender, coupler

© Battery

20 Rear brake hose

21 Rear brake reservoir tank

22 Rear brake switch lead

23 Fuse box

(24 Seat lock cable

@ Ignitor

(26 Rear turn signal light lead (right) <27 Taillight lead

(26 Rear turn signal light lead (left) 29 Taillight bracket <36 Starter motor lead (3$ Starter relay

32 Relay

33 Relay assembly (34 Wire harness

35 Fuel pump lead coupler

36 Ignition coil

Fazer Flow Hose

37 Clutch cable

38 Starter cable <39 Ground lead © Box

41 Fan motor lead © Rectifier/regulator lead. © Handlebar switch lead (left) © Main switch lead 45 Wire harness (46 To taillight (47 Rear fender 48 Clamp

[A Tighten the ground lead and the thermostat housing together with a bolt.

IB Pass the reservoir hose left side of thermo stat housing.

[C Do not fasten the high tension cord #4 with locking tie.

ID Use a plastic band to fasten the high tension cord #3, #4.

IB Fuel pump lead comes over.

[0 Pass the rear brake switch lead and battery negative lead under the coolant reservoir tank, between the reservoir hose and the battery, then are connected at the right side of the battery.

[G Pass the rear flasher lead (R) through the rear fender.

M Pass the rear flasher lead (L) through the rear fender.

HO Pass the wire harness through the groove of the rear fender.

J Wire harness shouldn't come top of the rear fender rib.

2006 Yamaha Fz6 Front Signal Wire Colors

[0 Pass the wire harness inside of the rear fender rib.

[Q Pass the wireharness under the starter relay.

M Pass the starter motor lead under the joint of the harness, then pull upward.

[0 Set the fuel sender coupler in the cross pipe of the frame.

[O Use a plastic clamp to fasten together the wire harness and cross pipe of the frame.

[0 Pass the fuel pump lead between the ignition coil and fuel filter, then push under.

[Q Use a plastic clamp to fasten together the wire harness and stay.

[0 Pass the carburetor inlet hose under the high tension cord #2, #4.

[S Use a clamp to fasten the clutch cable and starter cable.

[T Use a plastic clamp to fasten high tension code #2, and #4.

U Set the clamp, which is fixed to the wire harness, in T-stud of the frame.

W Put the wire harness into the box through the groove at the back, then connect it in the box.

Routing Clutch Cable Honda 400vfr

| Pass the rectifier/regulator lead, fan motor lead, handlebar switch lead (left), main switch lead, headlight lead, handlebar switch lead (right) and speed sensor lead through front side of the box, then connecte each coupler in the box.

| Use a plastic clamp to fasten the wire harness after passing always under the taillight bracket.

\Y Align the connector position of rear turn signal light leads (left and right), then bend the rear

Coupler Names Wiring Harness

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