Maintenance Specifications

ENGINE

Item

Standard

Limit

Valve spring:

Free length

IN/EX

40.09 mm

37.5 mm

Set length (valve closed) IN/ EX

34.5 mm

•••

Compressed pressure IN/EX

131.4 ~ 153.0 N (13.4 ~ 15.6 kg)

•••

Tilt limit

IN/EX

•••

2.5°/1.8 mm

Direction of winding

IN/EX

Clockwise

• ••

Carburetor:

I.D. mark

5DM1 01 (GB) (N) (SF) (DK) (D) (NL)

• ••

(B) (F) (E) (P) (IRL) (GR)

5DM2 11 (D) (F)

• ••

Main jet

(M.J)

#115

• ••

Main air jet

(M.A.J)

#80

• ••

Jet needle

(J.N)

5D86-3/5 (GB) (N) (SF) (DK) (D) (NL)

• ••

(B) (F) (E) (P) (IRL) (GR)

5D92-3/5 (D) (F)

• ••

Needle jet

(N.J)

P-0

• ••

Pilot air jet

(P.A.J.1)

#130

• ••

Pilot outlet

(P.O)

0.95

• ••

Pilot jet

(P.J)

#12.5

• ••

Bypass 1

(B.P.1)

0.9

• ••

Bypass 2

(B.P.2)

0.8

• ••

Bypass 3

(B.P.3)

0.8

• ••

Pilot screw

(P.S)

2

• ••

Valve seat size

(V.S)

1.0

• ••

Starter jet

(G.S.1)

0.6

• ••

Starter jet

(G.S.2)

0.8

• ••

Throttle valve size

(TH.V)

#110

• ••

Fuel level

(F.L) (with

3.5 mm

• ••

special tool)

Engine idle speed

1,150 ~ 1,250 r/min

• ••

Intake vacuum

30.7 ~ 33.3 kPa (230 ~ 250 mmHg)

• ••

CHASSIS

Item

Standard

Limit

Front suspension:

Front fork travel

120 mm

•••

Fork spring free length

316.8 mm

319 mm

Fitting length

309.8 mm

• ••

Collar length

183 mm

• ••

Spring Rate (K1)

7.35 N/mm (0.75 kg/mm)

• ••

(K2)

13.72 N/mm (1.4 kg/mm)

• ••

Stroke (K1)

0 ~ 70 mm

• ••

(K2)

70 ~ 120 mm

• ••

Optional spring

No

• ••

Oil capacity

465 cm3

• ••

Oil level

132 mm

• ••

Oil grade

Fork oil 10W or equivalent

• ••

Drive chain:

Type/manufacturer

50VA7/DAID0

• ••

No. of links

110

• ••

Chain free play

30 ~ 45 mm

• ••

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