For this removal, slits in the crankcase can be used as shown in the photo.
4 Remove starter motor assembly
Clutch Assembly and Drive Gear
1 Loosen primary drive gear by first placing a folded rag between the teeth of the primary gears to lock them as shown in the photo. Then loosen drive gear nut
Remove the nut and washer
2 Remove the four clutch spring holding screws, pressure plates, clutch plates, friction plates, ball and push rod 2
3 Install clutch holding tool on clutch boss Remove lock nut. washer, clutch boss and housing in that order.
Clutch Push Lever Axle
Loosen and remove the set screw, then remove the push lever axle by pulling it up
1 Flatten the lock washer
2 First place a folded rag between the teeth of the drive gear and balancer gear to lock them Then loosen the balancer gear securing nut
3 Remove the balancer gear, the washers and the key
4 Remove the drive gear and key
Oil Pump Assembly
Remove the pump idle gear clip and then loosen the pump cover securing bolts and remove the oil pump assembly
Was this article helpful?