Engine Oil Replacement

CAUTION:

The engine should be filled with oil in two steps. First fill the engine with 3.2 liters of oil. Then start the engine and race it five or six times. Continue idling the engine a few minutes. Stop the engine and fill it with oil to the specified level.

Oil quantity: Total amount: 4.2 L

Periodic oil change:

With oil filter replacement:

8. Install:

9. Inspect:

Refer to "ENGINE OIL LEVEL INSPECTION".

FUEL LINE INSPECTION

1. Remove:

Refer to "COWLINGS, SEAT, TAIL COVER AND FUEL TANK".

2. Inspect:

Loose connection ^ Connect properly.

NOTE:

Drain and flush the fuel tank if abrasive damage to any components is evident.

NOTE:

Install all removed parts in reversed order of their removal.

CLUTCH

CLUTCH

Order

Job name/Part name

Q'ty

Remarks

Clutch removal

Remove the parts in the order below.

1

Clutch spring

6

2

Pressure plate

1

3

Plain washer/Bearing

1/1

4

Pull rod

1

5

Friction plate

7

6

Friction plate

2

8 9

Clutch plate Clutch boss nut Lock washer

8 1 1

Refer to "REMOVAL", and "INSTALLATION".

10

Clutch boss

1

11

Thrust plate

1

12

Spacer/Bearing

1/1

13

Clutch housing

1

14

Thrust plate 2

1

15

Thrust plate 1

1

For installation, reverse the removal procedure.

INSTALLATION

1. Install:

• friction plates

• clutch plates

CAUTION:

The friction plates are made in two types. The first and last friction plates are different in material from the other ones and black on the surface. Assembly should be done in the correct order.

• Mount friction and clutch plate alternately.

• Lubricate the friction plates with engine oil.

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