Thickness 294 306 mm 01160120 in Limit 28 mm 011 in

3. Inspect: •Clutch plate Damage-» Replace clutch plate as a set.

4. Measure:

•Clutch plate warpage Out of specification-»Replace clutch plate as a set.

Use a surface plate and feeler gauge 0.

Warp limit:

Warp limit:

5. Inspect: •Clutch spring Damage-» Replace as a set.

6. Measere:

•Clutch spring free length Out of specification-»Replace spring as a set.

Free length (clutch spring): 47.8 mm (1.88 in) <Limit: 46.5 mm (1.83 in)>

7. Inspect:

•Clutch housing dogs Cracks/Pitting (edges): Moderate-» Deburr. Severe-»Replace clutch housing.

Pitting on friction plate dogs of clutch housing will cause erratic operation.

8. Inspect:

•Clutch housing bearing Damage-» Replace.

9. Inspect:

•Clutch boss spline Pitting:

Moderate-» Deburr. Severe-» Replace.

Pitting on clutch plate splines of clutch boss will cause erratic operation.

10. Inspect:

•Pressure plate 1 ® •Pressure plate 2 (2) •Bearing (3) •Long push rod (4) Damage-» Replace.

11. Measure:

•Cushion spring height (T) Out of specification-»Replace.

Cushion spring height: 3.3±0.15 mm (0.128± 0.0059 in)

Cushion spring height: 3.3±0.15 mm (0.128± 0.0059 in)

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12. Inspect:

•Push lever axle (T) •Short push rod (2) •Pinion gear (3) Damage-* Replace

OIL PUMP

1. Measure:

•Side clearance (a) Use a feeler gauge

Out of specification -»Replace oil pump assembly.

Side clearance:

0.04 - 0.09 mm (0.002 - 0.004 in) < Limit> : 0.09 mm (0.004 in)

2. Measure:

•Tip clearance (a) Use a feeler gauge.

Out of specification-»Replace oil pump assembly.

Tip clearance:

0.0-0.15 mm (0.0 - 0.006 in) < Limit >: 0.20 mm (0.008 in)

3. Inspect:

•Oil pump drive gear teeth 0 •Oil pump driven gear teeth (2) Wear/Cracks/Damage-» Replace.

SHIFTER

1. Inspect:

Damage-* Replace. •Shift shaft (|) Damage/ Bends/Wear-» Replace.

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