Caution

Clutch fluid may damage painted surfaces or plastic parts. Therefore, always clean up any spilt clutch fluid immediately.

NOTE:

In order to ensure a correct reading of the clutch fluid level, make sure that the top of the reservoir is horizontal.

5. Bleed: Gclutch system Refer to "BLEEDING THE HYDRAULIC CLUTCH SYSTEM" in chapter 3.

6. Check: CClutch fluid level

Below the minimum level mark ® ^ Add the recommended clutch fluid to the proper level.

Refer to "CHECKING THE CLUTCH FLUID LEVEL" in chapter 3.

Cdutch lever operation Soft or spongy feeling ^ Bleed the clutch system.

Refer to "BLEEDING THE HYDRAULIC CLUTCH SYSTEM" in chapter 3.

CLUTCH RELEASE CYLINDER

Order

Job/Part

Q'ty

Remarks

1

Removing the clutch release cylinder

Bolt

3

Remove the parts in the order listed.

Refer to "INSTALLING THE CLUTCH RELEASE CYLINDER". NOTE:

Before removing the clutch releace cylinder, drain the clutch fluid from the entire clutch system.

Copper washer

Spacer

Clutch hose

Clutch release cylinder

1 3 1 1 1

Refer to "INSTALLING THE CLUTCH RELEASE CYLINDER".

For installation, reverse the removal procedure.

Order

Job/Part

Q'ty

Remarks

Disassembling the clutch release

Disassembly the parts in the order listed.

cylinder

©

Clutch release cylinder

1 -

(2

Piston seal

1

Refer to "DISASSEMBLING THE

© ©

Clutch release cylinder piston

1

CLUTCH RELEASE CYLINDER".

Piston seal

1

©

Spring

1 -

For assembly, reverse the disassembly

procedure.

DISASSEMBLING THE CLUTCH RELEASE CYLINDER

CClutch release cylinder piston © CSpring © Cpiston seal ©

eas00313

a. Blow compressed air into the clutch hose joint opening @ to force out the piston from the clutch release cylinder.

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