Chassis

FRONT WHEEL AND BRAKE DISCS 6-1

REMOVING THE FRONT WHEEL 6-3

CHECKING THE FRONT WHEEL 6-3

CHECKING THE BRAKE DISCS 6-4

INSTALLING THE FRONT WHEEL 6-6

ADJUSTING THE FRONT WHEEL STATIC BALANCE 6-7

REAR WHEEL, BRAKE DISC AND REAR WHEEL SPROCKET . . . . 6-9

REAR WHEEL 6-9

BRAKE DISC AND REAR WHEEL SPROCKET 6-10

REMOVING THE REAR WHEEL 6-11

CHECKING THE REAR WHEEL 6-11

CHECKING THE REAR WHEEL DRIVE HUB 6-12

CHECKING AND REPLACING THE REAR WHEEL SPROCKET . 6-12

INSTALLING THE REAR WHEEL 6-13

ADJUSTING THE REAR WHEEL STATIC BALANCE 6-13

FRONT AND REAR BRAKES 6-14

FRONT BRAKE PADS 6-14

REAR BRAKE PADS 6-15

REPLACING THE FRONT BRAKE PADS 6-16

REPLACING THE REAR BRAKE PADS 6-18

FRONT BRAKE MASTER CYLINDER 6-20

REAR BRAKE MASTER CYLINDER 6-22

DISASSEMBLING THE FRONT BRAKE MASTER CYLINDER . . . . 6-24

DISASSEMBLING THE REAR BRAKE MASTER CYLINDER 6-24

CHECKING THE FRONT AND REAR BRAKE MASTER

CYLINDERS 6-25

ASSEMBLING AND INSTALLING THE FRONT BRAKE

MASTER CYLINDERS 6-26

ASSEMBLING THE REAR BRAKE MASTER CYLINDER 6-28

FRONT BRAKE CALIPER 6-30

REAR BRAKE CALIPER 6-32

DISASSEMBLING THE FRONT BRAKE CALIPERS 6-34

DISASSEMBLING THE REAR BRAKE CALIPER 6-35

CHECKING THE FRONT AND REAR BRAKE CALIPERS 6-36

ASSEMBLING AND INSTALLING THE FRONT BRAKE

CALIPERS 6-36

ASSEMBLING AND INSTALLING THE REAR BRAKE CALIPER . . 6-39

FRONT FORK 6-41

REMOVING THE FRONT FORK LEGS 6-44

DISASSEMBLING THE FRONT FORK LEGS 6-44

CHECKING THE FRONT FORK LEGS 6-46

ASSEMBLING THE FRONT FORK LEGS 6-47

INSTALLING THE FRONT FORK LEGS 6-50

HANDLEBAR 6-51

REMOVING THE HANDLEBAR 6-53

CHECKING THE HANDLEBAR 6-53

INSTALLING THE HANDLEBAR 6-54

STEERING HEAD 6-57

LOWER BRACKET 6-57

REMOVING THE LOWER BRACKET 6-59

CHECKING THE STEERING HEAD 6-59

INSTALLING THE STEERING HEAD 6-60

REAR SHOCK ABSORBER, SWINGARM AND DRIVE CHAIN 6-61

HANDLING THE REAR SHOCK ABSORBER AND

GAS CYLINDER 6-63

DISPOSING OF A REAR SHOCK ABSORBER AND

GAS CYLINDER 6-63

REMOVING THE SWINGARM 6-64

CHECKING THE REAR SHOCK ABSORBER ASSEMBLY AND

GAS CYLINDER 6-65

CHECKING THE SWINGARM 6-65

CHECKING THE DRIVE CHAIN 6-66

CHASSIS

FRONT WHEEL AND BRAKE DISCS

Order

Job/Part

Q'ty

Remarks

Removing the front wheel and brake

Remove the parts in the order listed.

discs

NOTE:

Place the motorcycle on a suitable stand

so that the front wheel is elevated.

1

Wheel axle pinch bolt

1

2

Brake hose holder (left/right)

1/1

3

Caliper (left/right)

1/1-

4

Wheel axle

1

Refer to "REMOVING/INSTALLING THE

5

Front wheel

1

FRONT WHEEL".

6

Speedometer gear unit

1

7

Collar

1

8

Brake disc (left/right)

1/1

For installation, reverse the removal

Order

Job/Part

Q'ty

Remarks

Disassembling the front wheel.

Disassembly the parts in the order listed.

d

Oil seal

1

®

Bearing

1

©

Spacer

1

®

Bearing

1

For assembly, reverse the disassembly

procedure.

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